Low-Profile Connector With Segmented Shielding For Noise And Visibility

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Solution Overview

Problem

Existing circuit board electrical connectors with reduced profiles fail to provide a satisfactory noise-shielding effect while facilitating mounting confirmation on circuit boards.

Innovation Solution

A connector design featuring a first insulator with outer peripheral walls and a fitting projection, paired with a second insulator having a fitting recess, and supported by shielding members that engage partially and include elastic deformation and U-shaped bends to ensure noise shielding and mounting visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the connector profile is reduced, then the connector size is minimized, but the noise-shielding effect deteriorates and mounting confirmation becomes difficult

Engineering Contradiction:
Improveconnector profileVSAvoidnoise-shielding effect
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The shielding function is segmented between two separate connectors: the first connector includes a first shielding member that provides noise shielding, while the second connector includes a second shielding member with a bend that engages with the first shielding member. This segmentation allows each connector to have a reduced individual profile while collectively maintaining effective noise shielding through their engagement relationship.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second shielding member with its bend is nested within or engages with the first shielding member, creating a compact layered structure. This nesting arrangement allows both shielding members to work together in a space-efficient manner, providing effective noise shielding without requiring a large overall connector profile.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the connector profile is reduced, then the connector size is minimized, but the visibility of mounting components deteriorates

Engineering Contradiction:
Improveconnector profileVSAvoidmounting confirmation visibility
Core Design Contradiction:
Volume of moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

The first and second shielding members are positioned asymmetrically relative to the insulators, with the second shielding member's bend engaging with the first shielding member at an offset position. This asymmetric arrangement creates visible engagement points and mounting features that are easily detectable, allowing mounting confirmation even in a reduced-profile connector design.

Inventive Principle:
Principle #4Asymmetry

3Object-affected harmful factors

If shielding members are positioned close to insulators, then noise shielding is improved, but the engagement and assembly complexity increases

Engineering Contradiction:
Improvenoise-shielding effectVSAvoidshielding member engagement
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The second shielding member incorporates a bend that provides elastic deformation capability, allowing it to dynamically adjust during assembly. This dynamic feature enables the second shielding member to engage with the first shielding member smoothly without requiring precise pre-positioning, reducing assembly complexity while maintaining effective noise shielding.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bend in the second shielding member changes its geometric parameters (curvature, position) during engagement with the first shielding member. This parameter change allows the shielding members to achieve close positioning for effective noise shielding while accommodating manufacturing tolerances and assembly variations, thereby reducing engagement complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connector achieves effective noise shielding and facilitates easy mounting confirmation on circuit boards, even with a reduced profile, by utilizing the engagement of shielding members and elastic deformation to enhance noise suppression and visibility of mounting components.

Implementation Method 1

the first shielding member includes an elastic deformation portion that accommodates the bend when the first shielding member is fitted to the second shielding member

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10777941B2Connector
Publication Date: 2020.09.15 KYOCERA CORP
  • US10777941B2 patent drawing
  • US10777941B2 patent drawing
  • US10777941B2 patent drawing

AI summary

Provided is a connector having a reduced profile that is capable of facilitating confirmation of the mounting on a circuit board and, simultaneously, demonstrating a satisfactory noise-shielding effect. A connector (10) according to the present disclosure includes: a first connector (20) equipped with a pair of outer peripheral walls (32) opposing each other and a fitting projection (33) formed between the pair of outer peripheral walls (32); and a second connector (70) equipped with a second insulator (80) having a fitting recess (83) fit to the fitting protruding (33) and a second shielding member (110) supported by the second insulator (80). When the first connector (20) and the second connector (70) are fitted to each other, the first shielding member (60) and the second shielding member (110) engage each other are partially spaced apart from the first insulator (30) and the second insulator (80), respectively.