Low Profile Connector With Side-Entry Guide Channel

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Solution Overview

Problem

Current electro-stimulation devices are bulky, complex, and lack user-friendly connection mechanisms, making them intrusive and painful to use, especially for sensitive areas or injuries, leading to poor user compliance.

Innovation Solution

A low-profile electrical connector system with a side-entry guide channel that allows lateral engagement of electrodes, reducing the need for vertical force and enabling wireless operation, along with a release actuator for easy disengagement, facilitating seamless integration into daily life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a vertical connection mechanism is used to connect the electrode to the stimulator, then the connection is secure, but it causes pain to injured tissue and is difficult to use on hard-to-reach areas

Engineering Contradiction:
Improveease of connectionVSAvoidpain to injured tissue
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from a vertical connection approach to a lateral connection approach by introducing a side-entry guide channel. The electrode is inserted horizontally through the side of the housing rather than vertically from above, changing the dimension of application force. This lateral insertion path allows the connector to approach the electrode from the side, enabling connection to hard-to-reach areas without applying painful vertical pressure to injured tissue.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the connector housing is made compact with a side-entry guide channel, then the profile is lower and less intrusive, but the connection mechanism becomes more complex

Engineering Contradiction:
Improveconnector profileVSAvoidconnection mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the guide channel and receptacle into an integrated lateral connection structure. The side-entry guide channel and the receptacle that holds the electrode are combined into a single housing unit, allowing the electrode to be guided and secured through a unified lateral insertion path. This integration achieves a compact low-profile design while managing complexity through functional consolidation rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The side-entry guide channel acts as an intermediary structure that facilitates lateral electrode insertion. Rather than requiring direct vertical placement, the guide channel mediates the connection process by providing a horizontal pathway that guides the electrode into the receptacle, simplifying the user's task while maintaining secure connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If wireless control is implemented, then the device is less intrusive and more comfortable to wear, but the device complexity increases

Engineering Contradiction:
Improveuser comfort and usabilityVSAvoidwireless control system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces wired mechanical connections with wireless communication systems. Instead of using physical wires to transmit control signals and power, the system employs wireless technology (such as Bluetooth or other wireless protocols) to communicate between the mobile device and the stimulator. This substitution eliminates the physical intrusion of wires, significantly improving user comfort and mobility, while the added complexity is managed through integration of standard wireless communication modules.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2603280B1Low profile connector system
Publication Date: 2018.12.19 DJO LLC
  • EP2603280B1 patent drawingFigure 1A
  • EP2603280B1 patent drawingFigure 1B
  • EP2603280B1 patent drawingFigure 2A

AI summary

A low-profile electrical connector includes a housing having exterior perimeter sides and top and bottom surfaces, where the bottom surface is configured to extend along a user's body site and the top surface is spaced above the bottom surface. The connector also includes a side-entry guide channel disposed along the bottom surface. The channel includes an opening along the exterior perimeter side that is configured to receive an electrically conductive element. The channel is also configured to guide the electrically conductive element within the housing. The connector includes a receptacle positioned within the housing and forms an electrically conductive interface with the electrically conductive element.