Low-Profile HPM Dipole Array for Wideband Power Handling

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Solution Overview

Problem

Current Commercial off the Shelf (COTS) High Power Microwave (HPM) antenna designs are limited in their ability to provide low-profile, scalable, and rugged solutions for maritime environments, particularly in engaging multiple hostile unmanned aircraft systems (UAS) with varying shielding mechanisms and frequency requirements.

Innovation Solution

The development of a low-profile HPM antenna system utilizing an all-metal tightly coupled dipole array (TCDA) with capacitive coupling between elements, integrated with a radome and additive manufacturing techniques such as selective laser melting, to achieve high power and wideband operation with polarization agility and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional HPM antenna designs are used, then power handling capability is sufficient, but profile height is excessive and scalability is limited

Engineering Contradiction:
Improveantenna profile heightVSAvoidpower handling capability
Core Design Contradiction:
Length of moving objectVSPower

Solution Approach 1:

The antenna is divided into multiple dipole elements arranged in a grid pattern, where each element contributes to the overall radiation. This segmentation allows the antenna to achieve high power handling through cumulative effect of multiple elements while maintaining low profile of individual elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The antenna transitions from conventional vertical dipole structures to a planar tightly-coupled dipole array configuration. By arranging dipoles in a two-dimensional grid with capacitive coupling, the design achieves high power handling in the horizontal plane while maintaining low vertical profile.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If antenna design is optimized for specific frequency bands, then performance at those frequencies is improved, but adaptability to multiple frequencies and polarizations deteriorates

Engineering Contradiction:
Improvefrequency and polarization adaptabilityVSAvoidperformance consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The tightly-coupled dipole array is designed to perform multiple functions: it can operate across ultrawide frequency bands (L-band to S-band and beyond) and support multiple polarizations (horizontal, vertical, circular). The same structural configuration achieves all these functions simultaneously through capacitive coupling between elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The antenna achieves frequency agility by changing the effective electrical length and coupling characteristics of the dipole array. By adjusting feed configurations and element spacing, the same physical structure can be tuned to operate reliably across different frequency bands and polarization modes.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If traditional manufacturing methods are used, then structural strength is sufficient, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvemanufacturing simplicity and costVSAvoidstructural precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

Multiple antenna elements, feed networks, and support structures are merged into a single integrated structure manufactured in one piece using additive manufacturing. This consolidation eliminates complex assembly processes while the inherent precision of AM technology ensures accurate electrical and mechanical relationships between components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Traditional mechanical assembly processes (fastening, welding, brazing) are replaced by additive manufacturing processes that build the structure layer by layer. This substitution achieves high manufacturing precision through digital control while simplifying production by eliminating multiple assembly steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed antenna system achieves exceptional power handling, ultrawideband operation, and low VSWR, enabling effective engagement of multiple UAS across a wide range of frequencies and polarizations, while maintaining a low profile and ruggedness suitable for maritime environments.

Implementation Method 1

capacitive coupling between elements

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS12327916B2Low profile, high power microwave antenna, combiner and radial waveguide and additive manufacture of same
Publication Date: 2025.06.10 SOUTHWEST RES INST
  • US12327916B2 patent drawing
  • US12327916B2 patent drawing
  • US12327916B2 patent drawing

AI summary

A low-profile, high-power microwave (HPM) antenna system that includes an antenna array formed of a plurality of low-profile dipole cells; an enclosure to surround the antenna array; and a radome cover disposed on top of the enclosure.