Low-Profile Neurostimulation Control Module for Skull Implantation

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Solution Overview

Problem

Conventional implantable electrical stimulation systems face challenges in terms of size and shape, which limit implantation locations and can cause undesirable cosmetic issues due to their bulk, requiring invasive procedures and lengthy tissue tunnels for lead placement.

Innovation Solution

A low-profile control module design where the power assembly is positioned laterally from the electronics housing, forming a sealed cavity, allowing for a more compact and cosmetically appealing implantation by reducing the height dimension and enabling implantation on the patient's skull surface without recesses, with leads extending through burr holes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional implantable electrical stimulation systems are used, then the system provides therapeutic electrical stimulation, but the size and bulk of the control module limit implantation locations and cause undesirable cosmetic issues

Engineering Contradiction:
Improvecontrol module sizeVSAvoidimplantation location flexibility
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The control module is divided into separate components: an electronics housing containing the pulse generator and a separate power assembly (battery). This segmentation allows the power assembly to be positioned laterally, reducing the height profile while maintaining all necessary functions within the sealed cavity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power assembly is positioned laterally from the electronics housing rather than stacked vertically, changing the spatial arrangement from a vertical configuration to a horizontal one. This dimensional reorganization reduces the height dimension while expanding the lateral footprint, enabling low-profile implantation on curved surfaces like the skull.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional control modules are used, then the system functions properly, but invasive procedures and lengthy tissue tunnels are required for lead placement

Engineering Contradiction:
Improvesystem functionalityVSAvoidimplantation procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By separating the power assembly from the electronics housing, the control module can be configured with leads extending from the lateral sides of the electronics housing. This allows leads to exit through burr holes in the skull rather than requiring lengthy subcutaneous tunnels, simplifying the implantation procedure while maintaining sealed connectivity.

Inventive Principle:
Principle #1Segmentation

3Length of moving object

If the power assembly is positioned laterally from the electronics housing, then the height dimension is reduced for cosmetic appeal, but the sealed cavity configuration becomes more complex

Engineering Contradiction:
Improvecontrol module heightVSAvoidsealed cavity structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The power assembly and electronics housing are merged to form a single sealed cavity, with the power assembly laterally positioned within the same hermetic enclosure. This integration maintains the sealed environment required for implantable operation while achieving the low-profile lateral configuration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power assembly is nested within the sealed cavity formed by the electronics housing, with both components contained within the same hermetic enclosure. This nesting approach allows the lateral positioning of the power assembly while maintaining the integrity of the sealed environment.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP3710105B1Systems for making and using a low-profile control module for an electrical stimulation system
Publication Date: 2023.10.04 BOSTON SCI NEUROMODULATION CORP
  • EP3710105B1 patent drawingFigure 1~2
  • EP3710105B1 patent drawingFigure 3
  • EP3710105B1 patent drawingFigure 4A

AI summary

A control module for an electrical stimulation system includes an electronic subassembly disposed within an electronics housing. A power assembly extends outwardly from the electronics housing and collectively with the electronics housing forms a sealed cavity. The power assembly includes a power source; a conduit assembly extending from the power source to the electronics housing; and one or more power conductors extending along the conduit assembly and electrically coupling the power source to the electronic subassembly. The control module further includes one or more connector assemblies. Each of the one or more connector assemblies includes a connector lumen configured to receive a lead; connector contacts arranged along the connector lumen and in electrical communication with the electronic subassembly; and connector conductors electrically coupled to the connector contacts.