Low Reflective Film on Substrate Backside for Image Sensor

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Solution Overview

Problem

Infrared light reflection into the optical black portion of solid-state image pickup devices causes fluctuations in the optical black level, leading to changes in image color or brightness, and existing solutions like infrared-cut filters are costly or impractical for all applications.

Innovation Solution

A low reflective film with low infrared reflectance is formed on the backside of the semiconductor substrate, reducing infrared light reflection and absorption in the optical black portion, thereby stabilizing the optical black level and allowing for the potential removal or cost reduction of infrared-cut filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an infrared-cut filter is provided to block infrared light transmission, then infrared light entering the optical black portion is reduced, but the device becomes expensive and complex

Engineering Contradiction:
Improveoptical black level stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A low-reflective film is introduced as an intermediary layer on the back surface of the semiconductor substrate. This film mediates the interaction between infrared light and the substrate by reducing infrared reflectance, thereby preventing infrared light from entering the optical black portion without requiring a complex infrared-cut filter structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reflectance parameter of the semiconductor substrate back surface is changed by forming a low-reflective film with specific optical properties. This parameter change reduces infrared light reflection and transmission into the optical black portion, achieving the desired effect through material property modification rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If an infrared-cut filter is provided to block infrared light transmission, then infrared light entering the optical black portion is reduced, but the manufacturing cost increases

Engineering Contradiction:
Improveoptical black level stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The low-reflective film serves as a cost-effective alternative to expensive infrared-cut filters. This film can be formed using standard semiconductor manufacturing processes, making it a cheaper solution that achieves the same functional goal of preventing infrared light contamination in the optical black portion.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By modifying the optical parameters of the substrate back surface through film formation, the solution achieves infrared light control through a simpler, more manufacturable process compared to traditional infrared-cut filters, thereby reducing manufacturing costs.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the semiconductor substrate back surface has high infrared reflectance, then infrared light reflects and enters the optical black portion causing photoelectric conversion, but forming a low-reflective film adds manufacturing steps

Engineering Contradiction:
Improveoptical black level stabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The low-reflective film acts as an intermediary layer that modifies the optical interaction at the substrate back surface. It reduces infrared reflectance without requiring fundamental changes to the substrate structure or complex multi-step processes, achieving the desired optical control through a single functional layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The low-reflective film is formed using composite material structures (such as alternating layers of materials with different refractive indices) that provide superior infrared reflectance control. This composite approach achieves the desired optical performance while maintaining manufacturing simplicity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances image pickup characteristics by preventing infrared light-induced changes in the optical black level, enabling high-quality imaging without the need for expensive infrared-cut filters, even in applications where they are not available.

Implementation Method 1

a low reflective film with low reflectance of infrared light formed on the back of the semiconductor substrate

Methodology Applied
Scientific EffectInfrared light reflection: Reflection

Implementation Method 2

infrared light which entered obliquely the effective pixel portion reflects on the back of a substrate and enters the sensor portion of the optical black portion

Methodology Applied
Scientific EffectInfrared light absorption: Absorption (EM radiation)

Implementation Method 3

a photoelectric-conversion sensor portion formed on the surface of the semiconductor substrate

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS7800684B2Solid-state image pickup device and image pickup apparatus with a low reflective film on the substrate
Publication Date: 2010.09.21 SONY SEMICON SOLUTIONS CORP
  • US7800684B2 patent drawing
  • US7800684B2 patent drawing
  • US7800684B2 patent drawing

AI summary

A solid-state image pickup device includes a semiconductor substrate 11, a photoelectric-conversion sensor portion 13 formed on the surface of the semiconductor substrate 11, a pixel area including an effective pixel portion 31 and an optical black portion 32 and a low reflective film 21 with low reflectance of infrared light formed on the back of the substrate 11. The solid-state image pickup device has satisfactory image pickup characteristics by suppressing an optical black optical level of the optical black portion from being fluctuated due to incidence of infrared light.