Low-SOC Vehicle Operation With Progressive Range Conservation

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Solution Overview

Problem

Batteries of electric vehicles may be prematurely aged or damaged if operated when the state-of-charge (SOC) drops below a certain threshold, leading to inefficient vehicle operation and reduced range.

Innovation Solution

A multi-stage method involving progressive conservation steps is activated as the SOC decreases, including threshold monitoring and adaptive responses such as speed limiting, power reduction, and engine activation to extend the vehicle's range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the vehicle operates when SOC drops below a certain threshold, then the vehicle can continue its mission, but the battery may be prematurely aged or damaged

Engineering Contradiction:
Improvevehicle rangeVSAvoidbattery health
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The system performs preliminary actions by activating conservation measures before the SOC reaches critical low levels. Multiple threshold levels trigger progressive conservation steps (speed limiting, power reduction, engine activation) to extend range while preventing battery damage, rather than waiting for critical failure points.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts vehicle operation parameters based on real-time SOC levels. Conservation steps are progressively activated or deactivated as SOC crosses threshold levels, creating a dynamic response that extends range while protecting battery health through adaptive control.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the vehicle limits speed and reduces power to conserve energy, then the battery SOC is preserved, but the vehicle productivity decreases

Engineering Contradiction:
Improveenergy conservationVSAvoidvehicle speed and power
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system dynamically adjusts conservation measures based on real-time SOC levels. Speed limiting and power reduction are applied progressively as SOC decreases, allowing full performance when energy is充足 and implementing conservation only when necessary, thus minimizing productivity impact while achieving energy conservation goals.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (speed limits, power limits, acceleration rates) based on SOC threshold levels. These parameter adjustments are reversible and adaptive, allowing the vehicle to maintain optimal performance when energy is充足 and switch to conservation mode when SOC decreases, balancing productivity and energy conservation.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If the vehicle activates multiple conservation steps at low SOC, then the range is extended, but the system complexity increases

Engineering Contradiction:
Improvevehicle rangeVSAvoidconservation system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The conservation system is segmented into multiple independent threshold levels, each triggering specific conservation steps. This modular approach allows the system to extend range through progressive activation of conservation measures while maintaining manageable complexity through clear separation of control logic.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conservation system performs multiple functions through a unified control architecture: monitoring SOC, comparing against thresholds, activating appropriate conservation steps, and managing vehicle parameters. This multi-functional approach extends range while avoiding the complexity of separate independent systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250249758A1End of battery state of charge (SOC) vehicle system operation
Publication Date: 2025.08.07 CUMMINS INC
  • US20250249758A1 patent drawing
  • US20250249758A1 patent drawing
  • US20250249758A1 patent drawing

AI summary

The present disclosure provides a multi-stage method to extend the range of a vehicle. The method includes taking progressive actions on a vehicle as the state of charge (SOC) drops below defined levels. The method may include monitoring the SOC of the vehicle in relation to a SOC threshold or monitoring the SOC of the vehicle in relation to the distance remaining to a predetermined destination.