Low-Travel Key Structure for Stable Corner Pressing

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Solution Overview

Problem

Existing low-travel key devices experience unsmooth pressing and poor stability due to slight shaking of the keycap along the horizontal direction when pressed, particularly when the corner is pressed.

Innovation Solution

The low-travel key device incorporates a base plate unit with stop sets and a frame unit with bight portions and engaging blocks, allowing the keycap to move straight down when pressed, thereby reducing horizontal movement and enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the first and second horizontal rods are pivoted to the keycap with fixed insert blocks, then the key device achieves a compact structure, but the keycap shakes horizontally and produces displacement when pressed

Engineering Contradiction:
Improvestructure compactnessVSAvoidkeycap stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The insert blocks are changed from fixed to movable, allowing them to slide within the insertion holes during keycap pressing. This dynamic adjustment enables the horizontal rods to maintain proper alignment while accommodating pressing forces, eliminating the horizontal shaking and displacement issues while preserving the compact structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The insert blocks are designed with different dimensions in the left-right direction versus the front-rear direction, creating an asymmetric geometry that guides their sliding motion. This parameter change allows the blocks to move horizontally within the insertion holes to compensate for pressing variations, thereby stabilizing the keycap while maintaining structural compactness

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the keycap is pressed at the corner, then the pressing action is initiated, but the shaking caused by downward movement is larger resulting in unsmooth pressing

Engineering Contradiction:
Improvepressing actionVSAvoidpressing smoothness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The movable insert blocks dynamically adjust their positions within the insertion holes during corner pressing, allowing the horizontal rods to realign and reducing the excessive shaking that occurs during downward movement, thereby ensuring smooth pressing action

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The insert blocks act as intermediary elements between the horizontal rods and the mounting arms, absorbing and accommodating the uneven forces generated during corner pressing. This mediation reduces the transmission of shaking to the keycap, improving pressing smoothness while maintaining operational ease

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12322559B2Low-travel key device
Publication Date: 2025.06.03 SUNREX TECH
  • US12322559B2 patent drawing
  • US12322559B2 patent drawing
  • US12322559B2 patent drawing

AI summary

A low-travel key device includes a plate body, first and second stop sets, and a frame unit located between the first and second stop sets and including first and second frame members. The first frame member includes two first support arms each having a first end portion, and a first bight portion. The second frame member includes two second support arms each having a second end portion pivotally connected to the first end portion of a respective first support arm, and a second bight portion. A keycap is connected to the first and second bight portions, and is movable relative to the plate body between a non-depressed position, in which the first and second bight portions are away from the plate body, and a depressed position, in which the first and second bight portions are adjacent to the plate body.