Low Water Coffee Tea Concentrates pH Stability

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Solution Overview

Problem

Commercially available coffee and tea concentrates suffer from chemical instability, flavor degradation, and short shelf life due to high water content, requiring expensive processing or preservatives to maintain stability.

Innovation Solution

Low water liquid beverage concentrates with a water content of 5-40% and coffee/tea solids of 20-80% are developed, which can be diluted with water or other aqueous liquids to create stable coffee or tea beverages, maintaining pH stability and reducing flavor degradation reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If high water content concentrates are used, then the product is easier to handle and dilute, but chemical stability deteriorates and shelf life decreases

Engineering Contradiction:
Improveease of handlingVSAvoidchemical stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies parameter changes by reducing the water content from typical high levels (70-90%) to low levels (10-40%), and by adjusting the pH to ranges of 3.0-6.0 using acidulants. This parameter change fundamentally alters the chemical environment to reduce degradation reactions while maintaining operational ease through proper formulation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite concentrate formulation combining coffee/tea solids, low water content, acidulants, and optional preservatives in specific ratios. This composite approach allows the system to achieve both stability and ease of handling by balancing multiple components rather than relying on water alone

Inventive Principle:
Principle #40Composite materials

2Reliability

If thermal processing is applied to improve microbiological stability, then shelf life increases, but flavor quality deteriorates

Engineering Contradiction:
Improvemicrobiological stabilityVSAvoidflavor degradation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent reduces the need for intense thermal processing by changing the water content parameter to low levels (10-40%) and adjusting pH to 3.0-6.0, which creates an environment where microbiological stability is achieved with minimal thermal intervention, thereby preserving flavor quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces acidulants as intermediary substances that lower pH to create a chemically stable environment. This intermediary approach provides microbiological stability through chemical means rather than relying solely on thermal processing, thus avoiding flavor degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If freezing is used to prevent instability, then chemical stability improves, but energy consumption increases and convenience decreases

Engineering Contradiction:
Improvechemical stabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the water content parameter to low levels (10-40%) and pH to 3.0-6.0, creating a formulation that achieves chemical stability at room temperature without requiring freezing. This parameter change eliminates the need for frozen storage infrastructure and associated energy consumption

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The low water concentrate formulation is self-stabilizing through its inherent chemical composition (low water content, appropriate pH with acidulants). The product maintains stability on its own without requiring external freezing conditions, making it self-sufficient and eliminating energy-dependent storage requirements

Inventive Principle:
Principle #25Self-service

4Reliability

If preservatives and chemical treatments are added to improve stability, then shelf life increases, but product complexity and cost increase

Engineering Contradiction:
Improveshelf lifeVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent primarily achieves shelf life extension through parameter changes (low water content 10-40%, pH 3.0-6.0) rather than relying on multiple preservatives. This approach simplifies the formulation and processing while maintaining stability, reducing both complexity and cost compared to heavily preservative-dependent systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The low water content significantly reduces flavor degradation and increases shelf life by minimizing acid dissociation and chemical reactions, allowing for stable flavor and pH over extended storage periods without the need for additional preservatives or complex processing.

Implementation Method 1

the occurrence of flavor degradation reactions and transformations (often caused by dissociated acids, including acids naturally present in coffee or tea solids) was significantly reduced

Methodology Applied
Scientific EffectAcid dissociation: Electrolyte

Data Source

PatentUS20210059273A1Low Water Coffee And Tea Beverage Concentrates And Methods For Making The Same
Publication Date: 2021.03.04 KRAFT FOODS GROUP BRANDS LLC

AI summary

Low water liquid beverage concentrates and methods for making the concentrates are provided herein. The concentrates include a high coffee and/or tea solids content and total solids content. The amounts of water, total solids, and coffee and/or tea solids are effective to provide a low water beverage concentrate having a pH between about 3.0 to about 6.0. In some approaches, the pH of the low water beverage concentrate changes fewer than about 0.5 pH units after at least three months storage at 70° F. in a closed container. The low water beverage concentrates provide a desired flavor profile with little or no flavor degradation after storage at 70° F. in a closed container for at least about three months. Methods for making the low water beverage concentrates are also provided.