Vehicle Lower Body Frame With Lateral Impact Absorption Units

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Solution Overview

Problem

Existing vehicle lower body structures face challenges in maintaining the cross-sectional shapes of impact absorption members when subjected to impact loads in the vehicle width direction, leading to reduced energy absorption capacity per unit length.

Innovation Solution

The vehicle lower body structure incorporates closed cross-sectional structural units within the frame, which are designed to compressively deform in the direction of the impact load while maintaining their shape, ensuring impact energy absorption per unit length is maintained.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If impact absorption members extend in the vehicle front-rear direction, then they can be provided inside the rocker, but it becomes difficult to maintain their cross-sectional shapes when subjected to impact loads in the vehicle width direction, reducing impact energy absorption capacity

Engineering Contradiction:
Improveimpact energy absorption capacityVSAvoidcross-sectional shape maintenance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The impact absorption members are reoriented to extend in the vehicle width direction instead of the front-rear direction. This dimensional change allows the members to directly resist lateral impact forces while maintaining their cross-sectional integrity during deformation, thereby improving impact energy absorption capacity without compromising shape stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The orientation parameter of the impact absorption members is changed from front-rear direction to width direction. This parameter modification enables the members to align with the direction of lateral impact forces, optimizing their ability to absorb impact energy while maintaining structural shape during deformation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for effective absorption of impact energy per unit length in the vehicle width direction, without compromising the structural integrity or requiring additional space, thus enhancing the vehicle's impact resistance.

Implementation Method 1

the closed cross-sectional structural units compressively deform in the direction in which the impact load was input

Methodology Applied
Scientific EffectCompressive deformation: Deformation

Implementation Method 2

the impact absorption member can absorb the impact load and the cross-sectional shapes of inner parts

Methodology Applied
Scientific EffectImpact energy absorption: Impact Force

Data Source

PatentUS20250206378A1Vehicle lower body structure
Publication Date: 2025.06.26 TOYOTA JIDOSHA KK
  • US20250206378A1 patent drawing
  • US20250206378A1 patent drawing
  • US20250206378A1 patent drawing

AI summary

A vehicle lower body structure, includes a battery disposed at a vehicle lower side relative to a vehicle cabin; a frame disposed at an outer side, in a vehicle width direction, of the battery, a position in a height direction of a part of the frame overlapping with the battery when viewed in the vehicle width direction; and an impact absorption member provided inside the frame and including closed cross-sectional structural units whose cross-sectional shapes, when viewed in the vehicle width direction, are closed cross-sections, the closed cross-sectional structural units extending in the vehicle width direction.