LPG Fuel Pump Noise Reduction via IFB ECU Control

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Solution Overview

Problem

In LPI engine vehicles, the fuel pump continues to operate unnecessarily when the LPG switch is turned off, leading to increased noise and output consumption due to continuous activation by another power source.

Innovation Solution

A fuel pump noise reducing apparatus that uses an Interface Box (IFB) Electronic Control Unit (ECU) to detect the voltage from the LPG switch, determining when it is off and stopping the fuel pump by isolating battery power through a relay, thereby closing shut off valves in the regulator and fuel tank.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fuel pump is continuously activated by another power source when the LPG switch is turned off, then the fuel supply system remains ready for immediate operation, but noise and output consumption increase due to unnecessary operation

Engineering Contradiction:
Improvefuel supply readinessVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The fuel pump operation is made dynamic by linking it to the LPG switch state through the IFB ECU. The pump operates only when the LPG switch is ON (engine running) and stops automatically when the switch is OFF (engine stopped), transforming a static continuous operation into a dynamic conditional operation that adapts to system state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The IFB ECU provides feedback control by continuously monitoring the LPG switch state and adjusting the fuel pump operation accordingly. When the LPG switch is turned OFF, the IFB ECU detects this state and sends a signal to stop the fuel pump, creating a closed-loop control system that prevents unnecessary operation

Inventive Principle:
Principle #23Feedback

2Reliability

If the fuel pump is continuously activated by another power source when the LPG switch is turned off, then the fuel supply system remains ready for immediate operation, but output consumption increases due to unnecessary operation

Engineering Contradiction:
Improvefuel supply readinessVSAvoidoutput consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The fuel pump operation is made dynamic by linking it to the LPG switch state through the IFB ECU. The pump operates only when the LPG switch is ON (engine running) and stops automatically when the switch is OFF (engine stopped), transforming a static continuous operation into a dynamic conditional operation that adapts to system state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The IFB ECU provides feedback control by continuously monitoring the LPG switch state and adjusting the fuel pump operation accordingly. When the LPG switch is turned OFF, the IFB ECU detects this state and sends a signal to stop the fuel pump, creating a closed-loop control system that prevents unnecessary operation

Inventive Principle:
Principle #23Feedback

3Reliability

If the fuel pump is continuously activated by another power source when the LPG switch is turned off, then the fuel supply system remains ready for immediate operation, but device complexity increases due to additional control mechanisms

Engineering Contradiction:
Improvefuel supply readinessVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The IFB ECU is given multiple functions: it controls the shut off valves in the fuel tank and regulator, manages the fuel pump operation, and monitors the LPG switch state. By making the IFB ECU a multi-functional control unit, the patent avoids adding separate dedicated controllers for each function, thereby managing complexity while achieving reliable fuel supply control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7383827B2Fuel pump noise reducing apparatus and method thereof for liquefied petroleum injection vehicle
Publication Date: 2008.06.10 HYUNDAI MOTOR CO LTD
  • US7383827B2 patent drawing
  • US7383827B2 patent drawing
  • US7383827B2 patent drawing

AI summary

A fuel pump noise reducing apparatus and a methods for a Liquefied Petroleum Injection (LPI) vehicle stops fuel provision by shutting off valves if a Liquefied Petroleum Gas (LPG) switch is turned off. Also, operation of a fuel pump is stopped by allowing an Interface Box (IFB) Electronic Control Unit (ECU) to turn off a relay and by insulating battery power provided to the fuel pump, thereby resulting in a reduction of noise and engine output consumption generated from unnecessary operation of the fuel pump.