Line Start Permanent Magnet Motor Rotor Reactance Design

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Solution Overview

Problem

Conventional line start permanent magnet synchronous motors rated above 10 kW experience unacceptably high inrush currents during asynchronous starting, which can cause voltage sags and reliability issues in power distribution systems.

Innovation Solution

The implementation of a rotor with cage windings and additional inductance, which provides speed-dependent reactance to reduce starting current by adjusting reactance based on rotor speed, thereby minimizing inrush current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a rotor cage winding method is used to enable asynchronous starting of PM synchronous motor, then self-starting capability is improved, but starting current increases to several times the rated current

Engineering Contradiction:
Improveself-starting capabilityVSAvoidstarting current
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent changes the electrical parameters of the rotor by introducing variable inductance that adjusts with rotor speed. The inductance is high at low speeds to limit starting current, and decreases as speed increases to maintain proper motor operation. This dynamic parameter change resolves the contradiction between enabling self-starting and limiting starting current.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent makes the rotor inductance dynamic rather than static by using speed-dependent inductance that automatically adjusts as the rotor accelerates. This dynamic adaptation allows the motor to have high inductance during starting to limit current, then transitions to normal operation with appropriate inductance values, eliminating the need for external starting equipment.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional line start motor design is used, then asynchronous starting is achieved, but voltage sags occur in power distribution system

Engineering Contradiction:
Improveasynchronous startingVSAvoidvoltage sags
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

By implementing speed-dependent inductance in the rotor, the patent changes the electrical characteristics to limit inrush current during starting. This parameter modification prevents the high current draw that causes voltage sags in the power distribution system, while still achieving asynchronous starting capability.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If VVVF solid-state inverter is used for starting PM synchronous motor, then speed control and smooth starting are improved, but device complexity and cost increase

Engineering Contradiction:
Improvespeed controlVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent enables the motor to self-regulate its starting characteristics through speed-dependent inductance that automatically adjusts with rotor speed. This self-service mechanism eliminates the need for external VVVF inverters or complex starting equipment, achieving both simple starting operation and speed control capability without additional complex devices.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces starting current and voltage sags, enhances reliability, and allows for compact construction without solid-state devices, suitable for applications in aircraft electric systems and other high-power scenarios.

Implementation Method 1

The rotor includes an additional inductance coupled to the cage windings and located on a first end of the bars. The additional inductance provides a reactance to reduce a starting current during an asynchronous starting of the line start permanent magnet synchronous motor.

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10461594B2Reduction of starting current in line start permanent magnet brushless motors
Publication Date: 2019.10.29 HAMILTON SUNDSTRAND CORP
  • US10461594B2 patent drawing
  • US10461594B2 patent drawing
  • US10461594B2 patent drawing

AI summary

A rotor of line start permanent magnet synchronous motor is provided. The rotor includes bars of cage windings. The rotor includes an additional inductance coupled to the cage windings and located on a first end of the bars. The rotor includes an end ring located on a second end of the bars. The additional inductance provides a reactance to reduce a starting current during an asynchronous starting of the line start permanent magnet synchronous motor.