Lead-Tellurium-Lithium-Titanium Oxide Paste for Silver Reduction

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Solution Overview

Problem

Conventional thick film paste compositions for solar cells contain high amounts of silver, which is costly, and there is a need for a composition that reduces silver usage while maintaining electrical and mechanical performance.

Innovation Solution

A thick film paste composition comprising 35-55 wt % silver, 0.5-5 wt % lead-tellurium-lithium-titanium-oxide, and 0-5 wt % inorganic additives, dispersed in an organic medium, where the lead-tellurium-lithium-titanium-oxide comprises 25-65 wt % PbO, 25-70 wt % TeO2, 0.1-5 wt % Li2O, and 0.1-5 wt % TiO2, used to form electrodes with reduced silver content while maintaining electrical and adhesion properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high amounts of silver are used in thick film paste composition, then electrical conductivity and adhesion properties are maintained, but cost increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidsilver content
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies composite materials by combining silver with lead-tellurium-lithium-titanium-oxide glass frit to create a thick film paste composition. The glass frit acts as a matrix that binds silver particles and provides adhesion to the substrate, allowing reduced silver content while maintaining electrical conductivity and mechanical bonding. This composite approach resolves the contradiction by distributing silver particles within the glass matrix, achieving reliable electrical performance with lower silver quantity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by modifying the chemical composition parameters of the glass frit (specific ratios of PbO, TeO2, Li2O, and TiO2) to optimize the paste's firing behavior, adhesion, and electrical properties. By adjusting these compositional parameters, the invention achieves good electrode performance with reduced silver content, directly addressing the contradiction between silver quantity and electrical reliability.

Inventive Principle:
Principle #35Parameter changes

2Strength

If high amounts of silver are used in thick film paste composition, then adhesion properties are maintained, but cost increases

Engineering Contradiction:
ImproveadhesionVSAvoidsilver content
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The lead-tellurium-lithium-titanium-oxide glass frit serves as a binding matrix that provides strong adhesion to the substrate. The glass frit contains functional oxides that enhance chemical bonding and mechanical attachment, allowing the electrode to maintain strong adhesion with reduced silver content. The composite structure distributes the adhesion function across the glass matrix rather than relying solely on silver-metal bonding.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The glass frit acts as an intermediary material between the silver particles and the substrate. It provides a bonding interface that facilitates adhesion while allowing reduced silver content. The glass frit mediates the interaction between the metallic silver and the ceramic substrate, enabling strong bonding through its chemical and physical properties without requiring high silver concentrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silver content is reduced in thick film paste, then cost decreases, but electrical and mechanical performance may deteriorate

Engineering Contradiction:
Improvesilver contentVSAvoidelectrical performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The composite paste composition uses lead-tellurium-lithium-titanium-oxide glass frit as a functional matrix that compensates for reduced silver content. The glass frit provides a conductive pathway network and maintains electrical performance through its composition and firing characteristics. This composite approach enables cost reduction via lower silver content while preserving electrical reliability through the glass matrix's properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical parameters of the glass frit composition (PbO 25-65 wt%, TeO2 25-70 wt%, Li2O 0.1-5 wt%, TiO2 0.1-5 wt%) to optimize firing behavior and electrical properties. By carefully controlling these compositional parameters, the invention achieves good electrical performance with reduced silver content, directly resolving the contradiction between silver quantity and electrical reliability.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If silver content is reduced in thick film paste, then cost decreases, but adhesion properties may deteriorate

Engineering Contradiction:
Improvesilver contentVSAvoidadhesion
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The glass frit composite provides strong adhesion through its chemical composition and firing characteristics. The lead-tellurium-lithium-titanium-oxide system forms a robust bonding matrix that adheres well to the substrate, compensating for reduced silver content. The composite structure distributes adhesion forces across the glass matrix, enabling cost-effective formulations with maintained bonding strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The glass frit serves as an intermediary bonding layer that maintains adhesion with reduced silver content. It provides chemical and physical bonding mechanisms that are independent of silver concentration, allowing the electrode to achieve strong adhesion through the glass matrix's properties rather than relying on silver-metal bonding alone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables the formation of electrodes with reduced silver content, achieving good electrical and adhesion properties, thereby reducing costs and enabling further thickness savings in solar cell production.

Implementation Method 1

0.5-5 wt %lead-tellurium-lithium-titanium-oxide, wherein the lead-tellurium-lithium-titanium-oxide comprises 25-65 wt % PbO, 25-70 wt % TeO2, 0.1-5 wt % Li2O, and 0.1-5 wt % TiO2

Methodology Applied
Scientific EffectGlass frit formation: Vitrification

Implementation Method 2

the Ag, the lead-tellurium-lithium-titanium-oxide and any inorganic additive are dispersed in the organic medium

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 3

firing is carried out in an infrared furnace at a temperature range of approximately 750 to 850° C. for a period of from several seconds to several tens of minutes

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS8696948B2Thick film paste containing lead—tellurium—lithium—titanium—oxide and its use in the manufacture of semiconductor devices
Publication Date: 2014.04.15 SOLAR PASTE LLC
  • US8696948B2 patent drawing
  • US8696948B2 patent drawing
  • US8696948B2 patent drawing

AI summary

The present invention is directed to an electroconductive thick film paste composition comprising Ag and a lead-tellurium-lithium-titanium-oxide both dispersed in an organic medium. The present invention is further directed to an electrode formed from the paste composition and a semiconductor device and, in particular, a solar cell comprising such an electrode.