Low Thermal Mass GC Module for Eliminating Cold Spots

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Solution Overview

Problem

Field-portable GC/MS instruments face challenges in maintaining laboratory analytical performance due to cold spots in GC columns, which hinder the elution of high-temperature boiling semi-volatile compounds, resulting in poor peak shapes and resolution.

Innovation Solution

A new low thermal mass (LTM) GC module design minimizes cold spots by using a single-layer ordered-arrangement GC column wrapped with thin aluminum covers and an insulated heating wire, ensuring uniform heat distribution and eliminating cooler spots along the column.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a toroidal bundle GC column design is used, then the instrument can be made field-portable, but cold spots form in the capillary tubing that prevent proper elution of high temperature boiling compounds

Engineering Contradiction:
Improveinstrument portabilityVSAvoidtemperature uniformity in GC column
Core Design Contradiction:
Weight of moving objectVSTemperature

Solution Approach 1:

The patent applies local quality by transitioning from a uniform toroidal bundle design to a non-uniform linear array configuration where heating elements are strategically positioned along the capillary tubing. This allows different regions of the column to receive optimized heating, eliminating cold spots while maintaining portability. The linear array with targeted heating zones ensures each section of the column receives appropriate thermal energy for proper compound elution.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If high-temperature program methods are used for semi-volatile analytes, then analytical performance improves, but cold spots in the column cause poor peak shapes and resolution

Engineering Contradiction:
Improveanalytical performanceVSAvoidpeak shape and resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent implements preliminary action by pre-positioning heating elements and insulating materials along the capillary tubing in a linear array configuration before analysis. This preparatory thermal management system ensures that when high-temperature program methods are applied, the entire column maintains uniform temperature, preventing cold spots from forming and thereby ensuring good peak shapes and resolution for semi-volatile analytes.

Inventive Principle:
Principle #10Preliminary action

3Volume of moving object

If a compact toroidal bundle design is used, then device size is reduced for portability, but temperature distribution becomes non-uniform with cooler sites forming

Engineering Contradiction:
Improvecolumn bundle sizeVSAvoidtemperature distribution stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies dimensionality change by transitioning from a two-dimensional toroidal bundle configuration to a one-dimensional linear array arrangement. This dimensional shift allows for better heat distribution along the length of the capillary tubing, as heating elements can be positioned in a straight line with optimized spacing, eliminating the cooler sites that form in the compact toroidal design while maintaining a space-efficient configuration for portability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves chromatographic separation for high-temperature boiling compounds, enabling rapid sampling and measurement of semi-volatile organic compounds with enhanced peak shapes and resolution, achieving laboratory-grade performance in a portable GC/MS system.

Implementation Method 1

an insulated heating wire 16... coiled within the conductive foil 14

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

conductive foil 14... ensuring uniform heat distribution

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a temperature sensor 18, both of which are also coiled within the conductive foil 14

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 4

GC column 10 that is coiled multiple times inside the toroidal bundle 12

Methodology Applied
Scientific EffectGas chromatography: Chromatography

Data Source

PatentUS11808741B2Low thermal mass GC module
Publication Date: 2023.11.07 PERKINELMER U S LLC
  • US11808741B2 patent drawing
  • US11808741B2 patent drawing
  • US11808741B2 patent drawing

AI summary

A system and method for performing field-portable GC/MS measurements for the rapid sampling and measurement of high temperature boiling semi-volatile organic compounds in environmental samples, wherein other column bundles have cold spots that may prevent high temperature boiling semi-volatile components from eluting the GC column, this new design may eliminate those cold spots on the GC column.