LTPS Backboard Light Blocking Layer UV Stability

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Solution Overview

Problem

The ultraviolet light exposure during the formation and operation of Low Temperature Poly Silicon (LTPS) backboards adversely affects the properties of thin film transistors (TFTs), leading to reduced stability.

Innovation Solution

Incorporating a light blocking layer above the TFT, which can absorb or shield irradiation light, preventing it from impacting the TFT, thereby enhancing its stability. The light blocking layer can be made of organic or inorganic materials with specific thicknesses to effectively block ultraviolet light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a planarization layer is provided to achieve ultra thinness and low weight, then the display device properties are improved, but ultraviolet light exposure during manufacturing causes TFT stability to deteriorate

Engineering Contradiction:
ImproveTFT stabilityVSAvoidultraviolet light exposure effect
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A light blocking layer is introduced as an intermediary component between the TFT and the planarization layer. This layer absorbs or reflects ultraviolet light during manufacturing processes, preventing direct exposure of the TFT to harmful radiation while maintaining the overall structure and function of the display device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light blocking layer is formed on the TFT before the planarization layer is applied. This preliminary protective action ensures that subsequent manufacturing processes involving ultraviolet light exposure (such as photolithography for the planarization layer) do not adversely affect the TFT properties.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If great amount of exposure is used to remove organic materials in planarization layer, then complete material removal is achieved, but TFT threshold voltage deflection increases

Engineering Contradiction:
Improveplanarization layer processingVSAvoidTFT threshold voltage control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The light blocking layer serves as a protective intermediary that allows aggressive UV exposure processes to be used for complete planarization layer material removal without causing threshold voltage deflection in the TFT, as the blocking layer absorbs the harmful radiation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful ultraviolet light exposure into a beneficial process by using it to form the light blocking layer itself, which then protects the TFT during subsequent exposure processes. The UV light that would otherwise harm the TFT is instead used constructively to create its own shield.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light blocking layer effectively prevents ultraviolet light from affecting the TFT, both during manufacturing and operation, thereby improving the stability and display uniformity of the LTPS backboard and light-emitting devices.

Implementation Method 1

the light absorption layer has a thickness of 200 nm to 440 nm... the light absorption layer, which is configured for absorbing the irradiation light to prevent it from irradiating onto the TFT

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

the light shielding layer has a thickness of 50 nm to 500 nm... the light shielding layer, which is configured for shielding the irradiation light to prevent it from irradiating onto the TFT

Methodology Applied
Scientific EffectLight shielding: Reflection

Data Source

PatentUS10347532B2Low temperature poly silicon backboard, method for manufacturing the same and light-emitting device
Publication Date: 2019.07.09 BOE TECHNOLOGY GROUP CO LTD
  • US10347532B2 patent drawing
  • US10347532B2 patent drawing
  • US10347532B2 patent drawing

AI summary

The present disclosure provides a Low Temperature Poly Silicon (LTPS) backboard, a method for manufacturing the LTPS, and a light-emitting device. The LTPS backboard includes: a base substrate, and a thin film transistor (TFT) and a light blocking layer that are arranged above the base substrate, wherein the light blocking layer is arranged above the TFT, and the light blocking layer is configured for preventing an irradiation light from irradiating onto the TFT.