Lu3Al5O12:Ce Phosphor for High-Temperature White Light Sources

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Solution Overview

Problem

Existing phosphors used in semiconductor light emitting devices for white light sources, such as YAG:Ce, face challenges in achieving high luminance and color rendering properties, especially in blue-green light emission, and suffer from decreased light emission luminance at high temperatures.

Innovation Solution

A phosphor with the chemical formula Lu(3-x-z)MgxZnyAl(5-y)O12:Cez is developed, where specific ranges of x and y indices optimize the light emission peak wavelength between 500 nm and 520 nm, enhancing color rendering and maintaining luminance at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional phosphors such as YAG:Ce are used to generate white light, then the light source achieves high luminance, but the color rendering property deteriorates due to insufficient blue-green light emission

Engineering Contradiction:
ImproveluminanceVSAvoidcolor rendering property
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent uses a composite phosphor system combining YAG:Ce (yellow emitter) with Lu3Al5O12:Ce (blue-green emitter) in specific ratios. This composite approach allows simultaneous achievement of high luminance from YAG:Ce and improved color rendering from Lu3Al5O12:Ce, resolving the contradiction between brightness and color quality.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a second phosphor material Lu3Al5O12:Ce with specific emission characteristics (peak wavelength 480-520 nm) to supplement the blue-green region. This targeted addition of specific emission properties to填补 the spectral gap improves color rendering without compromising overall luminance.

Inventive Principle:
Principle #3Local quality

2Reliability

If phosphors are used to improve color rendering property, then blue-green light emission is enhanced, but light emission luminance decreases at high temperatures

Engineering Contradiction:
Improvecolor rendering propertyVSAvoidlight emission luminance at high temperature
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent optimizes the composition parameters of Lu3Al5O12:Ce, specifically controlling Ce doping concentration (0.01≤z≤0.03) and stoichiometric ratios (x and y parameters), to achieve thermal stability. This parameter optimization ensures the phosphor maintains high emission luminance even at elevated operating temperatures while preserving color rendering properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dual-phosphor composite system provides thermal compensation effects. YAG:Ce maintains stable yellow emission at high temperatures, while optimized Lu3Al5O12:Ce contributes blue-green emission with improved thermal stability, together maintaining overall luminance and color rendering under thermal stress.

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple phosphors are combined to achieve high color rendering, then blue-green light is supplemented, but the device structure becomes more complex

Engineering Contradiction:
Improvecolor rendering propertyVSAvoidphosphor composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The Lu3Al5O12:Ce phosphor serves multiple functions: it emits blue-green light to improve color rendering, maintains thermal stability for high-temperature operation, and can be integrated into existing LED structures. This multi-functionality reduces the need for additional specialized components, simplifying overall device design despite using multiple phosphors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phosphor achieves a high color rendering property with minimal luminance decrease at high temperatures, making it suitable for high-luminance white light sources and laser excitation projectors, and is integrated into semiconductor light emitting devices for improved performance.

Implementation Method 1

A phosphor according to an aspect of the present disclosure absorbs a bluish excitation light and emits blue-greenish fluorescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a technique using a semiconductor light emitting element represented by a gallium nitride (GaN)-based blue light emitting diode and a phosphor such as YAG:Ce in combination

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS11274249B2Phosphor and semiconductor light emitting device using the same
Publication Date: 2022.03.15 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11274249B2 patent drawing
  • US11274249B2 patent drawing
  • US11274249B2 patent drawing

AI summary

A phosphor is represented by a chemical formula of Lu(3-x-z)MgxZnyAl(5-y)O12:Cez, in which in a case where z is in a range of 0.01≤z≤0.03, x and y respectively satisfy 0<x≤1.4 and 0<y≤1.4, in a case where z is in a range of 0.03<z≤0.06, x and y respectively satisfy y<0.2 and 0.1≤x≤1.4, x<0.2 and 0.1≤y≤1.4, or x=0.2 and y=0.2, in a case where z is in a range of 0.06<z≤0.09, x and y respectively satisfy y<0.2 and 0.1≤x<1.4, or x<0.2 and 0.1≤y<1.4, and in a case where z is in a range of 0.09<z≤0.12, x and y respectively satisfy y<0.2 and 0.1≤x<0.9, or x<0.2 and 0.1≤y<0.9.