Medical Instrument Lubricating Coating for Sliding Durability

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Solution Overview

Problem

Existing medical instruments face a trade-off between maintaining a favorable lubricating property and ensuring excellent durability, particularly sliding durability, as they are subjected to repeated sliding and prolonged use in complex medical procedures.

Innovation Solution

A method involving the application of a solution containing a block copolymer with a reactive monomer having an epoxy group and a hydrophilic monomer, along with a choline derivative, onto a base layer, forming a lubricating layer with a molar ratio of 1:10 to 1:30, which promotes cross-linking and polymerization to enhance durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a block copolymer with epoxy groups is cross-linked by heating to form a surface lubricating layer, then durability against peeling is improved, but lubricating property deteriorates

Engineering Contradiction:
Improvedurability against peelingVSAvoidlubricating property
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the cross-linking method from thermal cross-linking to moisture-curing cross-linking. The block copolymer contains epoxy groups that react with water or hydroxyl groups to form cross-linked structures at room temperature or body temperature, avoiding the high-temperature heating process that degrades the lubricating hydrophilic groups. This parameter change in cross-linking mechanism resolves the contradiction between durability and lubricating property.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces thermal energy (heating) with chemical energy (moisture-curing reaction) to achieve cross-linking. Instead of using heat to activate cross-linking, the epoxy groups in the block copolymer react with water or hydroxyl groups present in the coating solution or environment, enabling cross-linking at lower temperatures that preserve the lubricating properties of the hydrophilic polymer.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Duration of action of moving object

If the medical instrument is used for prolonged periods in complicated procedures, then operational complexity increases, but lubrication retaining property deteriorates

Engineering Contradiction:
Improveprolonged use durationVSAvoidlubrication retaining property
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The invention uses a composite coating system consisting of a block copolymer with both hydrophilic groups (for lubrication) and epoxy groups (for cross-linking), combined with a hydroxyl-containing polymer or water. This composite structure creates a network where the hydrophilic segments provide lubrication while the epoxy-hydroxyl cross-links provide structural integrity and durability during prolonged use.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating system utilizes water or hydroxyl groups naturally present in the coating solution or physiological environment to trigger cross-linking. The epoxy groups in the block copolymer self-react with available water or hydroxyl groups to form cross-linked structures in situ, eliminating the need for external heating or additional cross-linking agents, and ensuring durable lubrication during prolonged procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting medical instrument exhibits enhanced sliding durability and maintains a high lubricating property over time, even after repeated use, by forming a firm and reticulated lubricating layer that is firmly bonded to the base layer.

Implementation Method 1

the epoxy groups of the block copolymer are cross-linked by a heating operation, and thereby a surface lubricating layer that is relatively difficult to peel off can be formed

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

dissolving a water-soluble or water-swellable polymer in a solvent in which a base of a medical instrument swells to produce a polymer solution, immersing the base of the medical instrument in this polymer solution to swell

Methodology Applied
Scientific EffectSwelling: Absorption (physical)

Data Source

PatentEP3919093B1Medical instrument manufacturing method and medical instrument
Publication Date: 2025.11.19 TERUMO KK
  • EP3919093B1 patent drawingFigure 1~2
  • EP3919093B1 patent drawing
  • EP3919093B1 patent drawing

AI summary

A method for manufacturing a medical instrument having a lubricating layer (coating layer) that exhibits excellent durability (particularly, sliding durability) is provided. The method for manufacturing a medical instrument of the invention is a method for manufacturing a medical instrument including a base layer and a lubricating layer carried on at least a portion of the base layer, and the method includes applying on the base layer a solution including: a block copolymer having a structural unit (A) derived from a reactive monomer having an epoxy group and a structural unit (B) derived from a hydrophilic monomer, a choline derivative, and a solvent.