Female Luer Disinfection Cap With Scrubbing and Sealing

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Solution Overview

Problem

Current disinfection caps for vascular access devices (VADs) fail to provide active disinfection of the outer threaded portion of female luer fittings, leading to high risks of catheter-related bloodstream infections (CRBSI) due to non-compliance with scrubbing protocols and inadequate mechanical sealing, allowing contaminants to enter the system.

Innovation Solution

A disinfection device with a scrubbing foam, elastic sealing lip, and absorbent material containing a disinfectant or antimicrobial agent, which provides both active scrubbing and passive disinfection by integrating bristle-type projections for mechanical cleaning and chemical contact, respectively, while forming a mechanical barrier to prevent contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a disinfection cap is used to protect the connector, then contamination risk is reduced, but active scrubbing of the outer threaded portion cannot be performed

Engineering Contradiction:
Improvecontamination riskVSAvoidscrubbing capability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent combines the protective cap function with the scrubbing function into a single integrated device. The cap body contains both the absorbent material with disinfectant and the scrubbing foam with bristle-type projections, allowing simultaneous protection and active scrubbing of the connector hub.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The scrubbing foam acts as an intermediary element that transfers the scrubbing action to the connector hub. The bristle-type projections on the scrubbing foam mechanically engage with the outer threaded portion, enabling effective scrubbing while the cap maintains its protective enclosure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If scrubbing protocol compliance is required, then disinfection effectiveness improves, but clinician workload and complexity increase

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidprocedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The scrubbing foam is pre-saturated with disinfectant solution before use. This preliminary action ensures that the scrubbing process automatically delivers the required disinfectant concentration to the connector hub, eliminating the need for separate disinfectant application steps and ensuring compliance without increasing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device is designed to perform the scrubbing and disinfection functions through its own integrated components without requiring external assistance or additional materials. The scrubbing foam self-saturates and the cap structure guides the scrubbing motion, making the process self-contained and simplifying the procedure.

Inventive Principle:
Principle #25Self-service

3Reliability

If mechanical sealing is enhanced to prevent contaminant entry, then sterility is maintained, but device complexity increases

Engineering Contradiction:
Improvesterility maintenanceVSAvoidsealing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a flexible membrane or foil seal that creates a mechanical barrier between the internal components and the external environment. This thin film sealing mechanism effectively prevents contaminant entry while maintaining a simple cap structure without requiring complex multi-component sealing systems.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If the cap structure is simplified for ease of use, then compliance improves, but mechanical sealing and scrubbing effectiveness may be compromised

Engineering Contradiction:
ImprovecomplianceVSAvoidsealing effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cap is segmented into distinct functional zones: the absorbent material chamber, the scrubbing foam section with bristle projections, and the sealing membrane area. This segmentation allows each component to perform its specific function effectively while maintaining an overall simple and intuitive cap structure that is easy to use.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures thorough disinfection of female luer connectors by combining active scrubbing with chemical disinfection, reducing microbial contamination and maintaining sterility for up to 7 days, thereby minimizing the risk of CRBSI.

Implementation Method 1

an absorbent material and disinfectant or antimicrobial agent

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

disinfectant or antimicrobial agent contacts the female luer connector to disinfect it

Methodology Applied
Scientific EffectChemical disinfection: Oxidation

Implementation Method 3

an elastic sealing lip... configured to form a mechanical barrier to prevent contaminants from entering the system

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

a scrubbing foam configured to scrub the connector

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 5

bristle-type projections for mechanical cleaning

Methodology Applied
Scientific EffectMechanical abrasion: Abrasion

Data Source

PatentUS12521456B2Disinfection device for female connectors
Publication Date: 2026.01.13 BECTON DICKINSON & CO
  • US12521456B2 patent drawing
  • US12521456B2 patent drawing
  • US12521456B2 patent drawing

AI summary

A device for connection to a female medical connector is disclosed, the device includes a cap, a scrubbing foam, an elastic sealing lip, and an absorbent material. The cap is configured to define a chamber to contain an absorbent material and disinfectant or antimicrobial agent. The cap may include one or more threads adapted to engage with a female luer connector. The device may also include a peelable seal to maintain sterility prior to use and to prevent the disinfectant or the antimicrobial agent from exiting the chamber prior to use. Also described are methods of disinfecting a medical connector.