Male Luer Tip Flow Diverter for Dead Space Flushing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Standard male luer tips in vascular access devices (VADs) create a circumferential 'dead space' that is difficult to flush, leading to residual blood accumulation and increased risk of microbial colonization and infection.

Innovation Solution

A luer connection device with a male luer tip featuring a flow diverter and/or flow expansion channel that directs fluid flow to the periphery of the connecting female luer space, enhancing mixing and turbulence to improve flushing efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standard male luer tip geometry is used, then device simplicity is maintained, but circumferential dead space remains difficult to flush

Engineering Contradiction:
Improveflushing efficacyVSAvoidluer tip geometry complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The luer tip internal geometry is segmented into distinct functional zones: a central flow path and a circumferential dead space. The flow diverter creates separate flow paths that direct fluid through the dead space, while the flow expansion channel divides the flow into multiple streams to enhance mixing and flushing effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces dimensional features within the luer tip geometry, specifically the flow diverter extending radially outward and the flow expansion channel with varying cross-sectional area. These dimensional modifications create turbulence and enhance fluid mixing in the previously stagnant circumferential dead space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If standard male luer tip is used, then manufacturing simplicity is maintained, but blood and residue accumulate in dead space

Engineering Contradiction:
Improveinfection risk reductionVSAvoidluer tip manufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The flow diverter and flow expansion channel are designed into the luer tip structure during manufacturing, creating pre-conditioned flow paths that actively prevent blood and residue accumulation. The geometry is configured to ensure fluid continuously contacts and flushes the circumferential dead space, eliminating the need for post-manufacturing cleaning interventions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The internal geometry parameters of the luer tip are modified to create specific flow characteristics. The flow expansion channel has a gradually varying cross-sectional area that transforms laminar flow into turbulent flow, while the flow diverter angles and positions are optimized to maximize fluid mixing and dead space flushing efficiency.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If pulsatile flushing technique is used, then some mixing improvement is achieved, but dead space flushing remains insufficient

Engineering Contradiction:
Improveflush procedure effectivenessVSAvoidmicrobial colonization risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The luer tip geometry is designed to be self-flushing through its inherent flow dynamics. The flow diverter and flow expansion channel create continuous turbulence and mixing that automatically flush the circumferential dead space without requiring external pulsatile manipulation. The device structure itself performs the flushing function that previously required complex operational techniques.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively removes blood and residue from the dead space, reducing the risk of infection by increasing fluid mixing and turbulence, thereby improving the flush procedure.

Implementation Method 1

The effectiveness of the flushing procedure in intravenous therapy is related to the risk of microbial colonization and potential Catheter Related Bloodstream Infection (CRBSI). Standard male luer tip geometries result in a circumferential 'dead space' in the fluid path distal to the male luer tip that is inherently difficult to flush.

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

a flow expansion channel disposed in the lumen tapering outward from the side wall of the housing and partially extending along a longitudinal axis from the tip opening toward the proximal end for increasing mixing and flow through a circumferential dead space in the fluid path distal to the male luer tip

Methodology Applied
Scientific EffectFluid mixing:

Data Source

PatentUS12502515B2Flush enhancing male luer tip design for syringes and any luer connector
Publication Date: 2025.12.23 BECTON DICKINSON & CO
  • US12502515B2 patent drawing
  • US12502515B2 patent drawing
  • US12502515B2 patent drawing

AI summary

A luer connection device is disclosed having a housing including a side wall having an inside surface defining a lumen with a central axis, a proximal end, and a distal end including a male luer tip having a central flow diverter extending outwardly from the central axis to direct a fluid to a circumferential dead space distal to the male luer tip. A luer connection device is also disclosed having a flow expansion channel disposed in the lumen tapering outward from the wall of the housing and partially extending along a longitudinal axis from the tip opening toward the proximal end for increasing mixing and flow through a circumferential dead space in the fluid path distal to the male luer tip.