Luggage Compartment Flap Alignment via Interlocking Shuttles

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Solution Overview

Problem

The existing systems for covering a motor vehicle's luggage compartment often experience 'crabbing' issues, where the flap becomes offset longitudinally, leading to potential blocking and improper functioning when actuated in the access position.

Innovation Solution

The system incorporates two rigid shuttles sliding on guide rails with interlocking means at the ends, and the flap has transverse projections that interlock with these means to prevent crabbing, ensuring proper alignment and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the flap is moved manually to access the compartment, then access to the compartment is freed, but the flap may experience crabbing (lateral offset) leading to blocking and improper functioning

Engineering Contradiction:
Improveaccess to compartmentVSAvoidflap alignment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces shuttles as intermediary components that mediate between the flap and the guide rail. These shuttles carry the flap along the inclined track and enforce proper alignment through geometric constraints, preventing crabbing while enabling smooth manual operation for compartment access

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention extracts the alignment enforcement function from the guide rail system and places it in dedicated shuttles. By separating the guidance function (handled by shuttles on inclined tracks) from the blocking prevention function, the system achieves reliable flap alignment without interfering with manual operation

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the flap is raised and advanced to overlap the panel in the access position, then access to the compartment is freed, but the risk of lateral offset (crabbing) increases

Engineering Contradiction:
Improveflap positioningVSAvoidflap alignment
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent employs an inclined track geometry that guides the shuttles in a controlled path. The curved or inclined nature of the track ensures that the flap moves along a precise trajectory, maintaining proper alignment relative to the panel while being raised and advanced to the access position

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If interlocking means are added to prevent crabbing, then flap alignment is improved, but device complexity increases

Engineering Contradiction:
Improveflap alignmentVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the alignment enforcement function into discrete shuttles that operate independently on each side of the flap. This segmentation allows the interlocking means to be distributed and modular, reducing overall system complexity while maintaining reliable flap alignment through coordinated shuttle operation

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3686059B1System for covering a luggage compartment of a motor vehicle
Publication Date: 2021.08.18 TREVES PROD
  • EP3686059B1 patent drawingFigure 1a~1b
  • EP3686059B1 patent drawingFigure 2a~3

AI summary

The invention relates to a system (1) comprising a fixed panel (4) covering the front part of the compartment, and a flap (5) mounted to slide between a covering position of said compartment where it is disposed behind and in line with said panel, and an access position of said compartment where said flap is raised and advanced so as to come into cover of said panel presenting substantially the same position in both positions, said system further comprising two rigid shuttles (6) mounted by their front and rear ends to slide on each of the rails (3), said ends being provided with means for interlocking said flap, said flap being provided, at the ends of each of its lateral edges, with two respective transverse projections (8) received by interlocking in said means.