Chair Lumbar Support Mechanism for 2-Axis Adjustment Stability

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Solution Overview

Problem

Existing chair designs often fail to provide adequate lumbar support adjustments, particularly in both vertical and horizontal directions, leading to discomfort and back pain for users due to poor fit and lack of customizable support.

Innovation Solution

A lumbar support adjustment mechanism that connects the lumbar support to the seatback, featuring a lumbar spring, mount, and interlocking mechanisms allowing vertical and horizontal adjustments, with a screw and nut assembly to secure the position, preventing slippage and ensuring proper alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a lumbar support adjustment mechanism is added to provide both vertical and horizontal adjustments, then the adaptability and comfort for various user curvatures is improved, but the device complexity increases

Engineering Contradiction:
Improvelumbar support adjustment capabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lumbar support adjustment mechanism is divided into separate functional components: a vertical adjustment mechanism with a first slider moving along a vertical guide, and a horizontal adjustment mechanism with a second slider moving along a horizontal guide. This segmentation allows independent adjustment in both directions while maintaining structural clarity and ease of manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanism employs dynamic elements including springs that provide resilient force to maintain lumbar support contact, and movable sliders that enable continuous adjustment along vertical and horizontal guides. The spring-loaded design allows the support to adapt dynamically to user pressure while maintaining position.

Inventive Principle:
Principle #15Dynamics

2Reliability

If mechanical interlocks and screw-nut assemblies are used to secure the lumbar support position, then the reliability and stability are improved, but the ease of operation decreases

Engineering Contradiction:
Improvelumbar support position stabilityVSAvoidadjustment and locking operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mechanical interlocks on the flange automatically engage with corresponding features on the seatback frame when the lumbar support is positioned, providing self-locking functionality. The spring mechanism also self-adjusts to maintain contact pressure, reducing the need for manual intervention to maintain secure positioning.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a lumbar spring is incorporated into the adjustment mechanism, then the comfort and adaptability to user pressure is improved, but the device complexity increases

Engineering Contradiction:
Improvepressure adaptation capabilityVSAvoidspring mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A spring is pre-installed within the lumbar support structure to provide resilient force before user contact. This spring cushioning element anticipates user pressure and automatically adjusts to maintain optimal contact force, preventing both excessive pressure and insufficient support.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanism allows for customizable lumbar support adjustments to accommodate various user curvatures, providing effective back support and reducing the risk of back pain by ensuring the lumbar support remains in place, enhancing user comfort and preventing unwanted movement.

Implementation Method 1

a lumbar spring, a lumbar mount comprising a vertical wall, a lumbar-end flange extending orthogonally forward from the vertical wall

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10117518B2Lumbar support adjuster
Publication Date: 2018.11.06 EXEMPLIS LLC
  • US10117518B2 patent drawing
  • US10117518B2 patent drawing
  • US10117518B2 patent drawing

AI summary

The disclosure herein relates to lumbar support adjustment for a chair. More specifically, the disclosure related to a lumbar support adjustment mechanism that moves forward and aft relative to the user.