Linear Luminaire End Cap Concealing Coupling Mechanism

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Solution Overview

Problem

Existing linear luminaires are vulnerable to unauthorized access and theft due to easily removable mounting assemblies and fastening systems, which are often visibly accessible, making it simple for unauthorized users to remove covers or entire lights.

Innovation Solution

A luminaire design featuring a low-profile housing with a cover and end cap that conceals coupling mechanisms and fastening members, using tamper-resistant screws and a hidden aperture for tool access, making it difficult for unauthorized users to access the light emitters while allowing easy access for authorized personnel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standard mounting assemblies and fastening systems are used, then ease of installation and maintenance is improved, but security against unauthorized access and theft deteriorates

Engineering Contradiction:
Improveease of installation and maintenanceVSAvoidsecurity against unauthorized access
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary mechanism (the end cap with hidden aperture and coupling mechanism) that mediates between the need for easy installation/maintenance and security requirements. The end cap acts as a mediator that conceals the fastening system while allowing controlled access through a hidden aperture requiring specialized tools.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the fastening mechanism from direct view by placing it inside the end cap, which is flush with the lens surface. The coupling mechanism and fastening members are taken out of the visible exterior and hidden within the end cap structure, making them inaccessible without removing the end cap first.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If visible fastening systems are used, then ease of access for authorized users is improved, but vulnerability to unauthorized removal increases

Engineering Contradiction:
Improveaccess for authorized usersVSAvoidvulnerability to unauthorized removal
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating different access conditions for different users. The hidden aperture in the end cap provides easy access for authorized users with the correct tool, while simultaneously preventing unauthorized access for those without the specialized tool. The local quality of the aperture (its hidden location and specialized tool requirement) creates differentiated access control.

Inventive Principle:
Principle #3Local quality

3Reliability

If coupling mechanisms are concealed, then security against unauthorized access is improved, but visibility for maintenance access deteriorates

Engineering Contradiction:
Improvesecurity against unauthorized accessVSAvoidvisibility for maintenance access
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The end cap serves as an intermediary that conceals the coupling mechanism from view while maintaining functional access. The hidden aperture in the end cap mediates between the need for concealment (security) and the need for access (maintenance), allowing tool insertion while keeping the coupling mechanism hidden from plain view.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11359776B2Linear luminaire
Publication Date: 2022.06.14 HUBBELL LIGHTING INC
  • US11359776B2 patent drawing
  • US11359776B2 patent drawing
  • US11359776B2 patent drawing

AI summary

A luminaire including a housing, a light emitter supported by the housing, and a cover removably coupled to the housing, where the cover includes a lens substantially covering the light emitter. An end cap is removably coupled to the housing and positioned substantially flush with the lens. A coupling mechanism couples the end cap to the housing, where the end cap substantially covers the coupling mechanism while coupled to the housing.