Luminaire Interlock Arrangement with Deformable Locking Portion

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Solution Overview

Problem

Existing luminaires with swivel members require additional components and tools for assembly, leading to complex construction and increased assembly time due to the need for threaded fasteners, glue, or other fastening devices.

Innovation Solution

A lamp support with a locking arrangement featuring a deformable portion that engages with a swivel assembly's interlock element, allowing for simple and quick connection and disconnection via a 'push-to-connect' mechanism, eliminating the need for additional components by using unidirectional passage through an aperture to shift from a removable to a securely locked position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If threaded fasteners or glue are used to connect the swivel member to the lamp support, then the connection strength is improved, but the device complexity and assembly time increase

Engineering Contradiction:
Improveconnection strengthVSAvoidconstruction complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The locking arrangement merges the connection function and locking function into a single integrated structure. The deformable portion is built-in to the lamp support, eliminating the need for separate fasteners, screws, or adhesive applications. This merging reduces device complexity while maintaining secure connection through the elastic deformation mechanism that creates friction-based holding force.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The deformable portion performs self-service by automatically deforming under insertion force and then maintaining the connection through its elastic recovery. The structure itself provides both the connection interface and the locking mechanism without requiring external fastening components or additional assembly steps beyond simple insertion.

Inventive Principle:
Principle #25Self-service

2Strength

If threaded fasteners or glue are used to connect the swivel member to the lamp support, then the connection strength is improved, but the assembly time increases

Engineering Contradiction:
Improveconnection strengthVSAvoidassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The deformable portion is pre-configured in the lamp support structure, ready to engage with the swivel member. The elastic properties are built-in beforehand, so that during assembly, only a simple insertion motion is needed. The locking action occurs automatically as the deformable portion deforms and recovers, eliminating time-consuming fastening operations like threading screws or applying and curing glue.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connection mechanism is self-actuating during assembly. As the swivel member is inserted, the deformable portion automatically deforms and then locks into place through its elastic recovery, creating a secure connection without requiring external intervention or multiple assembly steps. This self-service mechanism dramatically reduces assembly time while maintaining connection strength.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If a deformable portion is used in the locking arrangement, then the ease of assembly is improved, but the reliability of the connection may be compromised

Engineering Contradiction:
Improveease of assemblyVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The solution changes the physical parameter of the deformable portion by selecting materials and geometries with appropriate elastic properties. The deformable portion is designed with specific thickness, curvature, and material characteristics that ensure sufficient elastic recovery force to maintain a reliable, rattle-free connection. This parameter optimization allows simple push-to-connect assembly while ensuring connection reliability through controlled elastic deformation and recovery.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and rapid installation or replacement of swivel assemblies without additional components, providing a secure and stable connection that reduces 'rattle' or play, enhancing user convenience and assembly efficiency.

Implementation Method 1

a deformable portion (102a, 102b) mounted on an inner surface (121) of the lamp support (100)... the deformable portion being adapted to be movable relative to the inner surface (121) of the lamp support (100)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

At the second position, this cooperation prevents removal of the swivel member from the lamp support... providing a secure and stable connection that reduces 'rattle' or play

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10317059B2Interlock arrangement for a luminaire
Publication Date: 2019.06.11 SIGNIFY HOLDING BV
  • US10317059B2 patent drawing
  • US10317059B2 patent drawing
  • US10317059B2 patent drawing

AI summary

There is proposed a lamp support and corresponding connectable swivel assembly for a luminaire. The lamp support comprises a locking arrangement adapted to engage with the interlock element of the swivel assembly. The locking arrangement comprises a deformable portion mounted on a surface of the lamp support. The deformable portion is adapted to be movable relative to the surface of the lamp support so as to move from a first position, in which the swivel assembly is connectable to the locking arrangement so as to permit connection of the swivel member from the lamp support, to a second position, in which the locking arrangement cooperates with the interlock element to prevent removal of the swivel member from the lamp support.