Vehicular Luminaire Light Distribution via LED Positioning

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Solution Overview

Problem

Existing vehicular luminaires face challenges in efficiently changing luminous intensity distribution without increasing manufacturing costs, as lenses required for different applications are expensive and complex to design and manufacture.

Innovation Solution

A vehicular luminaire design that includes a socket with a substrate, frame, light-emitting elements, and an optical element, where the distance between the substrate and light-emitting surfaces of different elements can be adjusted to alter the luminous intensity distribution, allowing for easy modification of light patterns without the need for costly lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a lens is provided on the light-emitting surface to control luminous intensity distribution, then the luminous intensity distribution can be controlled, but the manufacturing cost increases significantly

Engineering Contradiction:
Improveluminous intensity distributionVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent changes the physical parameter of the light-emitting element's position (distance from substrate) to control luminous intensity distribution. By adjusting the mounting distance of different light-emitting elements, the patent achieves different light distribution patterns without requiring additional optical components, thereby resolving the contradiction between illumination control and manufacturing cost.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If a lens is provided on the light-emitting surface to control luminous intensity distribution, then the luminous intensity distribution can be controlled, but the device complexity increases

Engineering Contradiction:
Improveluminous intensity distributionVSAvoidoptical element design
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent uses parameter change (position adjustment) instead of adding complex optical elements. By varying the distance between light-emitting elements and the substrate, the patent achieves different luminous intensity distributions without requiring lens design, thus reducing device complexity while maintaining illumination control capability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If lenses are changed according to different luminous intensity distribution requirements, then different applications can be satisfied, but the manufacturing cost increases significantly

Engineering Contradiction:
Improveapplication adaptabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a dynamic configuration where light-emitting elements can be positioned at different distances from the substrate to achieve different luminous intensity distributions for various applications. This dynamic positioning approach eliminates the need for multiple lens types, allowing the same light-emitting elements to serve multiple applications and significantly reducing manufacturing costs.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If multiple types of light-emitting elements are used to achieve different luminous intensity distributions, then different applications can be satisfied, but the device complexity increases

Engineering Contradiction:
Improveapplication adaptabilityVSAvoidlight-emitting element configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses dynamic positioning of identical light-emitting elements at different distances from the substrate to achieve different luminous intensity distributions. This approach maintains configuration simplicity by using the same element types while varying their positions, thereby achieving application adaptability without increasing device complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables flexible and cost-effective adjustment of luminous intensity distribution, reducing the need for multiple optical elements and lowering manufacturing costs while maintaining optimal light patterns for various applications.

Implementation Method 1

a first light-emitting element provided inside the frame part, a plurality of second light-emitting elements provided inside the frame part and around the first light-emitting element

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Data Source

PatentUS10876704B2Vehicular luminaire and vehicular lamp
Publication Date: 2020.12.29 TOSHIBA LIGHTING & TECHNOLOGY CORP
  • US10876704B2 patent drawing
  • US10876704B2 patent drawing
  • US10876704B2 patent drawing

AI summary

A vehicular luminaire according to an embodiment includes a socket; a substrate provided on one end part side of the socket; a frame part provided on the substrate; a first light-emitting element provided inside the frame part; a plurality of second light-emitting elements provided inside the frame part and around the first light-emitting element; and an optical element provided at an end part of the frame part opposite to the substrate side. A distance between the substrate and a light-emitting surface of the first light-emitting element differs from a distance between the substrate and light-emitting surfaces of the second light-emitting elements.