Luminaire Light Guide with Redirecting Interfaces

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Solution Overview

Problem

Existing solid-state luminaire technologies face challenges in efficiently redirecting light to achieve uniform illumination and compact designs, often requiring complex optics and materials that increase costs and complexity.

Innovation Solution

A luminaire module with a light guide featuring redirecting interfaces that use total internal reflection and reflective coatings to redirect light, allowing for efficient light mixing and propagation in both forward and backward directions, reducing material usage and module size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If complex optics and materials are used to redirect light efficiently, then light distribution uniformity is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidoptics complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light guide is segmented into multiple sections along its length, with redirecting interfaces positioned at specific locations. Each section has tailored reflectivity characteristics, creating a segmented approach to light redistribution that achieves uniformity without requiring a completely complex optical system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the light guide have different reflectivity properties. The redirecting interfaces are positioned and configured with specific reflectivities to address local lighting non-uniformities at different locations along the light guide, applying local quality adjustments rather than a uniform complex optical design

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If more materials and components are used for light redirection, then light distribution efficiency is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelight distribution efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The light guide structure serves multiple functions simultaneously: it guides light forward, redirects light backward through positioned interfaces, and distributes light uniformly along its length. This multi-functionality eliminates the need for separate components, reducing manufacturing cost while maintaining efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The light guide uses its own structure and positioned redirecting interfaces to achieve light redistribution. The system is self-contained, using the light guide's inherent properties and simple interface positioning rather than requiring additional external materials or components, thereby reducing manufacturing complexity and cost

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If a larger light guide is used to distribute light uniformly, then light mixing is improved, but module size increases

Engineering Contradiction:
Improvelight mixingVSAvoidmodule size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

Redirecting interfaces are positioned at specific locations along the light guide to preliminarily redirect light before it travels the full length. This preliminary action creates multiple light paths and mixing opportunities within a compact space, achieving good light mixing without requiring an excessively long light guide

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The redirecting interfaces create backward-directed light paths, adding a dimensional aspect to light propagation. Light travels forward then redirects backward, creating a multi-directional mixing pattern that achieves thorough light mixing within a compact module footprint rather than requiring a long linear path

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Illumination intensity

If redirecting interfaces are positioned throughout the entire light guide, then light distribution uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidinterface distribution complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Rather than continuously distributing interfaces throughout the entire light guide, the system segments the light guide into specific sections with interfaces positioned only where needed. This segmented approach achieves uniform light distribution by targeting specific problem areas rather than applying a uniform complex interface distribution along the entire length

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables more compact, cost-effective, and efficient light distribution with improved light mixing and rigidity, reducing manufacturing and distribution costs while maintaining high illuminance.

Implementation Method 1

the light guide is configured to guide the received light in a forward direction, along the length of the light guide to the opposing end of the light guide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The redirecting interfaces are configured to reflect a portion of the guided light in a backward direction as return light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10393944B2Luminaire module having a light guide with redirecting interfaces
Publication Date: 2019.08.27 QUARKSTAR LLC
  • US10393944B2 patent drawing
  • US10393944B2 patent drawing
  • US10393944B2 patent drawing

AI summary

A solid-state luminaire module includes one or more light-emitting elements (LEEs) and a light guide. The light guide includes a receiving end and an opposing end, the receiving end being arranged to receive the light provided by the LEEs; a pair of opposing side surfaces, extending along a length of the light guide between the receiving end and the opposing end, to guide the received light in a forward direction; and a plurality of redirecting interfaces spaced apart from each other and distributed along a portion of the length of the light guide adjacent the opposing end. The redirecting interfaces are configured to reflect a portion of the guided light in a backward direction as return light, such that the return light can transmit through the pair of opposing side surfaces into the ambient as output light of the luminaire module, the output light to propagate in backward directions.