Luminaire System with Rotatable Conversion Mechanism

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Solution Overview

Problem

Current luminaire systems require specific printed circuit boards and optical elements for each application, leading to costly and time-consuming design processes, with limited flexibility in adapting light distribution to different sites and uses.

Innovation Solution

A luminaire system with a first and second support, where the second support is movable relative to the first, utilizing a moving means with a rotatable element to adjust the positioning of light sources and optical elements, allowing for dynamic adaptation of light distribution without the need for multiple optical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If specific printed circuit boards and optical elements are designed for each luminaire application, then the lighting pattern on the illuminated surface can be precisely controlled, but the production cost increases and the design process becomes time-consuming

Engineering Contradiction:
Improvelighting pattern precisionVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent employs a universal printed circuit board design that can be used across multiple luminaire applications. Instead of designing specific PCBs for each application, the invention uses a single standardized PCB combined with adjustable optical elements (lenses or reflectors) that can be positioned at different angles to achieve various lighting patterns. This multi-functional approach allows the same hardware platform to serve pedestrian roads, highways, one-way roads, and other applications, thereby reducing production costs and design time while maintaining precise lighting pattern control through mechanical adjustment of the optical elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If different optical elements are installed for each site and application, then the light distribution can be optimized for specific uses, but the installation complexity increases and stock keeping requirements expand

Engineering Contradiction:
Improvelight distribution adaptabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention implements a dynamic adjustment mechanism that allows the optical elements (lenses or reflectors) to be mechanically repositioned to different angles and orientations after installation. The luminaire includes an adjustable mounting structure with locking mechanisms that enable field adjustments of the optical elements without requiring different components for each application. This dynamic adaptability allows the same luminaire to be optimized for various sites and uses simply by adjusting the optical element positions, eliminating the need for complex pre-configured optical assemblies and reducing installation complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The luminaire is designed as a modular system where the optical elements are separate, independently adjustable components rather than fixed integrated assemblies. The optical elements can be individually positioned and locked at different angles, allowing flexible configuration without affecting other parts of the system. This segmentation enables simplified stock keeping (only one type of optical element needed) while maintaining high adaptability to different applications through independent adjustment of each optical element's position and orientation.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a standardized luminaire design is used for all applications, then production costs decrease and manufacturing becomes simpler, but the ability to adapt to different sites and applications is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsite adaptation capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The invention maintains a standardized luminaire design with fixed physical dimensions and electrical specifications for ease of manufacture, but introduces adjustable parameters through the optical element positioning system. The optical elements can be rotated and positioned at various angles (e.g., 0°, 15°, 30°, 45°, 60°, 75°, 90°) relative to the luminaire housing, creating different light distribution patterns without changing the physical structure. This parameter-based adaptability allows a single standardized design to serve multiple applications while maintaining manufacturing simplicity and economies of scale.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and adaptable light distribution tailored to specific sites and applications, reducing production and maintenance costs by allowing on-site or factory adjustments, while ensuring precise and reliable illumination patterns.

Implementation Method 1

the first and second conversion portion are configured for converting a rotational movement of the rotatable element into a movement of the second support with respect to the first support in said movement plane

Methodology Applied
Scientific EffectMechanical conversion:

Data Source

PatentUS11754261B2Luminaire system with converted movement
Publication Date: 2023.09.12 SCHREDER SA
  • US11754261B2 patent drawing
  • US11754261B2 patent drawing
  • US11754261B2 patent drawing

AI summary

Example embodiments relate to luminaire systems with converted movements. The luminaire system includes a first support. The luminaire system also includes a second support movable with respect to the first support. Additionally, the luminaire system includes a moving means configured for moving the second support relative to the first support in a movement plane substantially parallel to the first support. The moving means includes a rotatable element provided to one of the first support or second support and configured for rotating around a rotation axis perpendicular to the movement plane. The rotatable element includes a first conversion portion cooperating with a second conversion portion. The first and second conversion portion are configured for converting a rotational movement of the rotatable element into a movement of the second support with respect to the first support in said movement plane.