Luminescent Light Guide Structure for Better Light Outcoupling

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Solution Overview

Problem

Existing lighting devices face inefficiencies in light outcoupling and spectral control, particularly in high brightness applications such as stage lighting and digital projection, due to high refractive index materials and rectangular cross-sections leading to significant light loss and difficulty in spectral tuning.

Innovation Solution

The use of hollow elongated light transmissive bodies with a cavity and a luminescent material, optionally filled with a lower refractive index material, and optical elements like CPCs to enhance light outcoupling and spectral control, allowing for efficient conversion and extraction of light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high refractive index materials are used in lighting devices, then light conversion efficiency is improved, but light outcoupling is significantly reduced

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidlight outcoupling loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The lighting device is divided into multiple light transmissive bodies with different refractive indices. A first light transmissive body with high refractive index performs efficient wavelength conversion, while a second light transmissive body with lower refractive index facilitates light outcoupling. This segmentation allows each component to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second light transmissive body with lower refractive index acts as an intermediary between the high refractive index first body and the external environment. It mediates the transition of light from the high refractive index medium to air, reducing total internal reflection and improving light extraction efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If rectangular cross-sections are used in light transmissive bodies, then manufacturing is simplified, but light loss increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs light transmissive bodies with curved or rounded cross-sections instead of sharp rectangular edges. This curvature reduces light trapping effects and improves light extraction while maintaining manufacturing feasibility through processes like molding or extrusion.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Use of energy by moving object

If luminescent material is distributed throughout the volume, then conversion is enhanced, but spectral tuning becomes difficult

Engineering Contradiction:
Improvelight conversion enhancementVSAvoidspectral tuning capability
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The luminescent material is concentrated in specific regions (such as the first light transmissive body) rather than uniformly distributed. This localized placement allows for spectral tuning by selecting specific phosphor materials and concentrations in different zones, enabling versatile spectral control while maintaining high conversion efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves higher light efficiency and spectral control, enabling brighter and more versatile lighting solutions with reduced manufacturing costs and improved reliability.

Implementation Method 1

the luminescent material is configured to convert at least part of light source light received at the radiation input face into luminescent material radiation

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the elongated light transmissive body is hollow over at least part of the length (L) thereby defining a cavity

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3649398B1Lighting device
Publication Date: 2026.04.15 LUMENCOR INC
  • EP3649398B1 patent drawingFigure 1A~1B
  • EP3649398B1 patent drawingFigure 1C
  • EP3649398B1 patent drawingFigure 1D~1E

AI summary

The invention provides a lighting device (1) comprising a luminescent element (5) comprising an elongated light transmissive body (100), the elongated light transmissive body (100) comprising a side face (140), wherein the elongated light transmissive body (100) comprises a luminescent material (120) configured to convert at least part of a light source light (11) selected from one or more of the UV, visible light, and IR received by the elongated light transmissive body (100) into luminescent material radiation (8). The invention further provides such luminescent element per se.