Rechargeable Luminous Ball with Interference-Fit Cover

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Solution Overview

Problem

Existing luminous balls have low wireless charging efficiency, high costs for replacing damaged luminous components, and require frequent replacements.

Innovation Solution

A rechargeable luminous ball design featuring a ball with cavities, a luminous component with a battery, lamp bead, and charge port, and a first cover cap with a luminous component fix groove and opening for interference-fit connections, allowing for high-efficiency wired charging and easy maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless charging board is set inside the ball for wireless charging, then luminous balls can be charged wirelessly, but charging efficiency is low

Engineering Contradiction:
Improvewireless charging convenienceVSAvoidcharging efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent extracts the wireless charging board from the ball structure and replaces it with a traditional charge port on the luminous component. This removes the energy-inefficient wireless charging mechanism while maintaining charging functionality through more efficient wired charging.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent adopts a replaceable luminous component design where the entire luminous component (including battery and lamp bead) can be easily replaced. This approach prioritizes cost-effectiveness and simplicity over advanced wireless charging technology.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Illumination intensity

If luminous component is integrated into the ball structure, then the ball can emit light, but replacement cost is high

Engineering Contradiction:
Improvelight emission capabilityVSAvoidreplacement cost
Core Design Contradiction:
Illumination intensityVSEase of repair

Solution Approach 1:

The patent segments the ball into separate functional components: the ball body and the luminous component. The luminous component (containing battery, lamp bead, and circuit board) is designed as an independent, detachable unit that can be easily replaced without replacing the entire ball structure, reducing repair costs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a replaceable luminous component design where the entire luminous assembly can be easily swapped out and replaced. This allows users to recover the value of the main ball body while replacing only the consumable luminous component, reducing overall replacement costs.

Inventive Principle:
Principle #34Discarding and recovering

3Illumination intensity

If luminous component is integrated into the ball structure, then the ball can emit light, but it needs to be replaced regularly

Engineering Contradiction:
Improvelight emission capabilityVSAvoidservice life
Core Design Contradiction:
Illumination intensityVSDuration of action of stationary object

Solution Approach 1:

The patent divides the ball into a permanent ball body and a replaceable luminous component. This segmentation allows the luminous component to be easily replaced when depleted, extending the overall service life of the ball system while maintaining consistent light emission capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes the luminous component dynamically replaceable rather than permanently fixed. This dynamic design allows users to swap out the luminous component when needed, extending the functional life of the ball system and ensuring continuous light emission capability.

Inventive Principle:
Principle #15Dynamics

4Ease of repair

If first cover cap is detachably connected to cavity with interference-fit, then maintenance is easier, but structure becomes more complex

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The patent segments the ball structure into a ball body with cavity and a detachable first cover cap connected through interference-fit. This segmentation provides easy access to the luminous component for maintenance while keeping the overall structure relatively simple through straightforward mechanical connection.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, efficient, and cost-effective rechargeable luminous ball with high charging efficiency, convenient charging, wide charging range, and low usage costs, while preventing external environmental impacts on the luminous component.

Implementation Method 1

an interior of the luminous body is provided with a battery

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

the lamp bead is an LED lamp bead

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 3

the luminous component is interference-fit with the luminous component fix groove; the first cover cap is provided with an opening, the opening is interference-fit with a second cover cap

Methodology Applied
Scientific EffectInterference-fit: Mechanical Fastener

Data Source

PatentUS12220617B1Rechargeable luminous ball
Publication Date: 2025.02.11 WANG LEI
  • US12220617B1 patent drawing
  • US12220617B1 patent drawing
  • US12220617B1 patent drawing

AI summary

The present disclosure discloses a rechargeable luminous ball, which includes a ball providing with several cavities; a luminous component including a luminous body, an interior of the luminous body is provided with a battery, the luminous body is provided with a lamp bead and a charge port; and a first cover cap providing with a luminous component fix groove, the luminous component is interference-fit with the luminous component fix groove. Besides, the first cover cap is provided with an opening, the opening is interference-fit with a second cover cap, the charge port is located below the opening; the first cover cap can be detachably connected to the cavity. When the first cover cap is installed in the cavity, the first cover cap is interference-fit with an inner wall of the cavity.