Luminous Emblem Housing That Removes the Inner Lens

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Solution Overview

Problem

Existing luminous emblems are large in size due to the need for sufficient space to accommodate an inner lens, which compromises their compactness while attempting to improve light emission efficiency.

Innovation Solution

The luminous emblem design incorporates a housing with a curved surface and protrusions that reflect light towards the curved surface, eliminating the need for an inner lens by efficiently diffusing light through the outer edge transmissive portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If an inner lens is used to improve light emission efficiency, then luminous efficiency is improved, but the size of the luminous emblem increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidsize of luminous emblem
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The patent removes the inner lens component from the optical system. Instead of using a separate inner lens to control light reflection and transmission, the invention integrates the light control function directly into the housing structure through the curved surface, thereby eliminating the space requirement for the inner lens while maintaining light emission efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the light reflection and transmission control functions into the housing structure itself. The curved surface of the housing performs both the light reflection function and the light transmission control function that were previously separated between the inner lens and housing, thereby reducing the overall device volume

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If sufficient space is allocated inside the housing to accommodate an inner lens, then light emission efficiency is improved, but the compactness of the design is compromised

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidcompactness of design
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines multiple optical functions (light reflection, light transmission control, and light direction) into a single integrated housing structure with a curved surface. This eliminates the need for separate inner lens components and reduces structural complexity while maintaining effective light emission

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure is designed to perform multiple optical functions simultaneously. The curved surface of the housing serves as both a reflective surface and a light guiding structure, making the housing a multi-functional component that eliminates the need for additional dedicated optical components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light emission efficiency in the outer edge transmissive portion without the bulk of an inner lens, allowing for a more compact design while maintaining effective light distribution.

Implementation Method 1

The protrusion is provided on the inner surface of the bottom wall at a position facing the light-emitting element and reflects some of the light emitted from the light-emitting element toward the curved surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The curved surface is provided between an inner surface of the bottom wall and an inner surface of the peripheral wall, faces the transmissive portion, and has a curvature

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

efficiently diffusing light through the outer edge transmissive portion

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 4

The outer lens is provided on the housing to close the opening, the outer lens guiding the light reflected by the housing

Methodology Applied
Scientific EffectLight guidance through refraction: Refraction

Implementation Method 5

The ornament portion includes a transmissive portion that transmits the light at least at an outer edge portion

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS12203628B2Luminous emblem
Publication Date: 2025.01.21 TOYODA GOSEI CO LTD
  • US12203628B2 patent drawing

AI summary

A luminous emblem includes a substrate including a mounting surface on which a light-emitting element is mounted, a housing that accommodates the substrate, an outer lens that guides light reflected by the housing, and an ornament portion that includes a transmissive portion. The ornament portion is mounted to the outer lens so as to cover the outer lens from outside. The housing includes a curved surface and a protrusion. The curved surface faces the transmissive portion and has a curvature. The protrusion reflects some of the light emitted from the light-emitting element toward the curved surface. A first position on the protrusion, which is a position farthest from the inner surface of the bottom wall, is located closer to the inner surface of the bottom wall than a second position on the curved surface, which is a position farthest from the inner surface of the bottom wall.