Lunar Rover Emitter Array for Regolith Dust Sintering

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Solution Overview

Problem

Lunar regolith dust poses significant operational challenges due to its abrasive nature and tendency to accumulate, damaging machinery and causing respiratory hazards, and existing methods are inadequate for effectively managing it during lunar rover operations.

Innovation Solution

Employing a laser and/or maser emitter array to sinter lunar regolith particles, controlled by a detector system that activates the emitters based on regolith density, ensuring efficient clumping and reducing dust thrown up by the rover's movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the rover moves across the lunar surface, then it can perform scientific operations and traverse terrain, but lunar regolith dust is thrown up and accumulates, causing abrasive damage and respiratory hazards

Engineering Contradiction:
Improverover mobility and operational capabilityVSAvoiddust accumulation and abrasive damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary sintering of lunar regolith particles before the rover reaches them. The emitter array is positioned ahead of the rover and activates in advance to fuse particles into a dust-free path, preventing dust generation before the rover's wheels encounter the terrain.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the harmful abrasive lunar regolith particles into a beneficial sintered surface. By applying electromagnetic radiation to heat and fuse the particles, the原本 harmful loose dust is transformed into a stable, dust-free pathway that protects the rover from abrasive damage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If the emitter array is activated to sinter regolith particles, then dust generation is reduced, but energy consumption increases

Engineering Contradiction:
Improvedust generationVSAvoidemitter array energy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system uses detector elements to continuously monitor the lunar surface for the presence and density of regolith particles. This feedback information is fed to the controller, which activates the emitter array only when particles are detected above a threshold level, and adjusts power accordingly, preventing unnecessary energy consumption when dust is not present.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes the operational parameters of the emitter array based on real-time conditions. The controller adjusts the power level and activation state of the emitters according to the detected particle density, using higher power only when necessary to sinter dense particle regions and lower or zero power when particle levels are low.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the emitter array continuously sinters regolith, then dust-free paths are maintained, but the device complexity and system cost increase

Engineering Contradiction:
Improvedust-free path maintenanceVSAvoidemitter array and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The emitter array is divided into multiple independent emitter elements that can be individually controlled. This segmentation allows the system to target specific regions with dust particles rather than activating the entire array, reducing complexity and energy consumption while maintaining effective dust suppression where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses the rover's own motion and the natural distribution of lunar particles to guide the sintering process. As the rover moves forward, the detector continuously scans the path ahead, and the emitter array automatically activates only in regions where particles are present, making the system self-regulating and reducing the need for complex external control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the amount of dust thrown up by the rover, minimizing operational issues and extending the rover's lifespan by creating reusable, sintered paths that require less maintenance.

Implementation Method 1

The controller is configured to control the emitter array to emit at least one of laser electromagnetic waves or maser electromagnetic waves towards the surface to sinter lunar regolith particles on the surface

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

The controller is configured to control the emitter array to emit at least one of laser electromagnetic waves or maser electromagnetic waves towards the surface to sinter lunar regolith particles on the surface

Methodology Applied
Scientific EffectMaser: Maser

Implementation Method 3

emit at least one of laser electromagnetic waves or maser electromagnetic waves towards the surface to sinter lunar regolith particles on the surface

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 4

the lidar sensor configured to emit light signals and measure reflected light that returns to the lidar sensor, wherein the controller is configured to determine a distance from the emitter array to the surface according to reflected light that returns to the lidar sensor

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 5

the detector element includes a polarity detector configured to detect a polarity of the lunar regolith particles, and the controller is configured to determine the amount of lunar regolith particles according to the polarity of the lunar regolith particles detected by the polarity detector

Methodology Applied
Scientific EffectPolarity detection:

Data Source

PatentUS12460365B2Emitter array for a lunar rover
Publication Date: 2025.11.04 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12460365B2 patent drawing
  • US12460365B2 patent drawing
  • US12460365B2 patent drawing

AI summary

A lunar rover includes a lunar rover body, at least one wheel coupled with the lunar rover body, a drive module coupled with the at least one wheel, the drive module configured to drive rotation of the at least one wheel over a surface, an extension arm coupled to the lunar rover body, an emitter array coupled to the extension arm, and a controller electrically connected with the emitter array. The controller is configured to control the emitter array to emit at least one of laser electromagnetic waves or maser electromagnetic waves towards the surface to sinter lunar regolith particles on the surface.