Lung Bioreactor Fluid Exchange for Transplant-Ready Tissue

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Solution Overview

Problem

The long wait times and high mortality rate for lung transplant patients due to the scarcity of suitable donor organs necessitate the development of bioreactors that can generate and preserve functional lung tissue for transplantation.

Innovation Solution

A bioreactor system comprising an organ chamber, ingress and egress lines, a controller, and pressure sensors to facilitate fluid exchange and maturation of lung tissue, allowing for the generation and preservation of functional lung tissue through controlled ventilation and perfusion processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional donor organ transplantation is used, then patients can receive functional lung tissue, but wait times are long (two years or more) and mortality rate is high (30%)

Engineering Contradiction:
Improvewait time for lung transplantVSAvoidmortality rate for patients on waiting list
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies preliminary action by maturing lung tissue in bioreactors before transplantation. The system prepares functional lung tissue ex vivo in advance, allowing it to be ready for immediate transplantation rather than waiting for donor organs. This pre-maturation process addresses the long wait times and high mortality rates by having viable lung tissue prepared beforehand.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If bioreactor systems are implemented to generate lung tissue, then wait times can be reduced and functional tissue produced, but the system complexity increases significantly

Engineering Contradiction:
Improveproduction of functional lung tissueVSAvoidbioreactor system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The bioreactor system is segmented into distinct functional modules: an organ chamber for housing lung tissue, ingress lines for fluid introduction, egress lines for fluid removal, pumps for fluid control, and sensors for monitoring. This segmentation allows each component to perform a specific function independently, making the overall complex system manageable and controllable while enabling efficient lung tissue production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates feedback mechanisms through pressure sensors and flow sensors that continuously monitor conditions in the organ chamber. The controller receives data from these sensors and automatically adjusts pump operations and fluid flow rates to maintain optimal conditions for lung tissue maturation. This feedback control simplifies operation of the complex system by automating adjustments based on real-time measurements.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If controlled fluid exchange and pressure monitoring are implemented, then lung tissue maturation can be optimized, but the number of system components and control mechanisms increases

Engineering Contradiction:
Improvelung tissue maturation controlVSAvoidnumber of system components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The bi-directional pump serves multiple functions: it controls both ingress (fluid introduction) and egress (fluid removal) operations, replaces what would otherwise require separate pumps, and can operate in different modes (continuous or intermittent flow). This multi-functionality reduces the total number of components needed while maintaining precise control over fluid exchange and pressure conditions for optimal lung tissue maturation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables the production of functional lung tissue for transplantation, reducing wait times and potentially saving lives by providing a viable alternative to traditional donor organs.

Implementation Method 1

a chamber pressure sensor connected to the organ chamber, wherein the chamber pressure sensor is configured to record and transmit the chamber pressure to the controller

Methodology Applied
Scientific EffectPressure sensing:

Implementation Method 2

the ingress pump, the egress pump, or both is a bi-directional pump

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

the controller is configured to control fluid exchange between the organ chamber and the reservoir system through the ingress line and the egress line

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS12378510B2Lung bioreactor
Publication Date: 2025.08.05 THE GENERAL HOSPITAL CORP
  • US12378510B2 patent drawing
  • US12378510B2 patent drawing
  • US12378510B2 patent drawing

AI summary

Presented is an airway organ bioreactor apparatus, and methods of use thereof, as well as bioartificial airway organs produced using the methods, and methods of treating subjects using the bioartificial airway organs. The bioreactor comprises: an organ chamber: an ingres line connecting the organ chamber and a reservoir system and comprising an arterial line, a venous line and a tracheal line; an egress line connecting the chamber and the reservoir system, pumps in ingress and egress lines; a controller to control fluid exchange; a chamber pressure sensor connected to the organ chamber.