Lupin Aquafaba and Flour Processing for Alkaloid Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing technologies do not effectively utilize lupin as a nutritious ingredient in food products due to its high alkaloid content and limited processing, failing to provide healthier and more nutritious alternatives, especially for vegan and gluten-free diets.

Innovation Solution

A method involving debittering and denaturation heat treatment of lupin to produce lupin aquafaba and flour, which can be used as functional food inputs to enhance the nutritional value and functionality of food products, replacing ingredients like eggs, gelatin, and hydrocolloids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lupin is used directly in food products, then high protein and fiber content is provided, but high alkaloid content makes it unsuitable for consumption

Engineering Contradiction:
Improveprotein contentVSAvoidalkaloid content
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies debittering processes to extract and remove alkaloids from lupin seeds through water soaking and heat treatment, separating the harmful alkaloid compounds from the nutritious protein and fiber components, thereby making lupin suitable for food consumption while preserving its nutritional benefits

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent utilizes heat treatment parameters (temperature and time) to denature proteins and reduce alkaloid content in lupin, transforming the physical and chemical properties of the seed to eliminate harmful effects while maintaining or enhancing nutritional value through controlled thermal processing

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional food ingredients like eggs and gluten are used, then functional properties are achieved, but dietary restrictions prevent consumption by certain populations

Engineering Contradiction:
Improvedietary compatibilityVSAvoidnutritional value
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent develops lupin-based functional inputs that can serve multiple dietary needs simultaneously - providing protein and fiber for general nutrition, being gluten-free for celiac patients, and suitable for vegan diets, thereby creating a universal ingredient that replaces eggs, gluten, and other restricted components across different dietary requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates lupin-derived alternatives that replicate the functional properties of traditional ingredients - using lupin protein to mimic egg functionality in baking, and lupin fiber to replace gluten's structural role, thereby copying the desirable functional characteristics of restricted ingredients through plant-based substitutes

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces lupin-based inputs that enhance the nutritional value and functionality of food products, providing healthier snack options suitable for vegan and gluten-free diets, with improved protein, fiber, and foam/gel forming capabilities.

Implementation Method 1

applying denaturation heat treatment at least once to lupin

Methodology Applied
Scientific EffectDenaturation:

Implementation Method 2

Before consumption, the alkaloid amount of lupin should be reduced by various processes and a debittering process should be applied

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentEP4578294A1Development of a plant-based functional food input
Publication Date: 2025.07.02 ETI GIDA SANAYI & TICARET ANONIM SIRKETI
  • EP4578294A1 patent drawing
  • EP4578294A1 patent drawing
  • EP4578294A1 patent drawing

AI summary

The invention relates to a method for obtaining a plant-based functional food input rich in macro- and micronutrients, to plant-based functional food inputs obtained as a result of the said method, and to food products containing these inputs. In more detail, the invention is a method for obtaining a plant-based functional food input rich in macro- and micronutrients, characterized in that it comprises the process steps of applying denaturation heat treatment at least once to lupin, separating the lupin beans - aquafaba obtained as a result of the heat treatment, using the separated aquafaba as a first input and processing the lupin beans into flour to be prepared as a second input.