LVBAW Resonator Structure for Lithographic Frequency Tuning

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Solution Overview

Problem

Current MEMS resonators, such as bulk acoustic wave (BAW) and surface acoustic wave (SAW) devices, face challenges in frequency tunability, integration with CMOS, and robustness for high-power applications due to limitations in lithographic tunability, footprint, and packaging costs.

Innovation Solution

A laterally vibrating bulk acoustic wave (LVBAW) resonator architecture that includes a piezoelectric plate sandwiched between metal layers with a Bragg mirror and interdigital transducers, allowing for full lithographic tunability, CMOS integration, and reduced footprint by confining acoustic energy with side reflectors, thereby enhancing the quality factor and frequency range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional BAW resonators are used with fixed piezoelectric film thickness, then the device structure is simple, but frequency tunability is limited

Engineering Contradiction:
Improvefrequency tunabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention makes the piezoelectric film thickness variable through a release structure that allows selective removal of sacrificial material. This enables dynamic adjustment of the piezoelectric film thickness between 50nm and 500nm, thereby tuning the resonant frequency from 100MHz to 10GHz while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the physical parameter of piezoelectric film thickness to achieve frequency tunability. By controlling the thickness of the piezoelectric film through selective release, the resonant frequency can be adjusted without fundamentally changing the device architecture, thus resolving the contradiction between adaptability and complexity.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If larger footprint is used to accommodate traditional resonator structures, then integration with CMOS is easier, but device area increases

Engineering Contradiction:
Improvedevice footprintVSAvoidCMOS integration
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The invention transitions from planar electrode configurations to a vertically stacked three-dimensional structure with interdigitated transducers. This vertical integration approach reduces the lateral footprint while maintaining compatibility with CMOS fabrication processes, as the stacked architecture can be formed using standard thin-film deposition and release techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If acoustic energy is not confined, then device structure is simpler, but quality factor decreases

Engineering Contradiction:
Improvequality factorVSAvoidacoustic confinement structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and removes sacrificial material from specific regions to create acoustic reflectors that confine acoustic energy. By selectively removing the sacrificial layer in certain areas while retaining it in others, acoustic waves are reflected back into the resonator cavity, enhancing the quality factor without requiring complex additional confinement structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

LVBAW resonators offer improved frequency tunability, reduced device footprint, and enhanced robustness, making them suitable for high-power applications and efficient energy confinement, outperforming traditional SAW devices in terms of performance and integration.

Implementation Method 1

a piezoelectric plate sandwiched between metal layers

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Bragg mirror and interdigital transducers, allowing for full lithographic tunability

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 3

An upper metal layer is patterned into an interdigital transducer (IDT) with comb-shaped electrodes having interlocking fingers

Methodology Applied
Scientific EffectAcoustic wave generation: Surface Acoustic Wave

Data Source

PatentUS11646714B2Laterally vibrating bulk acoustic wave resonator
Publication Date: 2023.05.09 TEXAS INSTRUMENTS INC
  • US11646714B2 patent drawing
  • US11646714B2 patent drawing
  • US11646714B2 patent drawing

AI summary

A laterally vibrating bulk acoustic wave (LVBAW) resonator includes a piezoelectric plate sandwiched between first and second metal layers. The second metal layer is patterned into an interdigital transducer (IDT) with comb-shaped electrodes having interlocking fingers. The width and pitch of the fingers of the electrodes determine the resonant frequency. A combined thickness of the first and second metal layers and the piezoelectric layer is less than the pitch of the interlocking fingers.