Lycopene Coating for Color Stability in High-Lipid Matrices

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Solution Overview

Problem

Lycopene's insolubility in water and limited solubility in oils and fats, along with its susceptibility to oxidation and loss of unique red color when dispersed in oil phases, restrict its use as a food colorant and additive in formulations with high lipid content.

Innovation Solution

Coating solid crystallized micronized lycopene particles with a thin film of water-soluble amphiphilic biopolymers, such as proteins or protein-hydrocolloid mixtures, to create a water-insoluble network that prevents migration into lipid phases, maintaining the red color and stability of lycopene in food, pharmaceutical, and cosmetic preparations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lycopene is dispersed in oil or fat phase, then it provides antioxidant protection, but it loses its unique red color and turns orange to yellow

Engineering Contradiction:
Improveantioxidant protectionVSAvoidcolor stability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent introduces a protective colloid as an intermediary substance that forms a stable dispersion medium between lycopene particles and lipid phases. This colloid barrier prevents direct contact between lycopene and oil/fat, allowing antioxidant protection to occur while maintaining the red color in aqueous-based food matrices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical state and surface properties of lycopene by coating particles with protective colloids and stabilizers. This changes the interfacial properties and prevents direct interaction with lipid phases, thereby maintaining color stability while preserving antioxidant functionality.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If lycopene particles are made larger for easier handling, then processing becomes simpler, but color effectiveness decreases

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcolor effectiveness
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent applies thin film coatings of protective colloids and stabilizers around lycopene particles. This creates a flexible protective shell that maintains small particle size (1-10 μm) for color effectiveness while providing a stable interface for handling and processing in food matrices.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If lycopene is protected from oxidation by additives and fine division, then stability improves, but formulation complexity increases

Engineering Contradiction:
Improveoxidation stabilityVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates composite formulations where lycopene particles are combined with protective colloids and stabilizers in specific ratios. This composite structure provides oxidation protection through multiple mechanisms (physical barrier, chemical stabilization) while maintaining relatively simple processing procedures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the use of lycopene as a stable red colorant in products with high fat or oil content, preventing color change and ensuring its antioxidant properties are retained, thereby enhancing its utility in various applications.

Implementation Method 1

coating solid crystallized micronized lycopene particles with a thin film comprising of water soluble amphiphilic biopolymers such as proteins

Methodology Applied
Scientific EffectAmphiphilic coating: Surfactant

Implementation Method 2

a film of water non-soluble net work forms once precipitated on the lycopene

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

lycopene is protected from oxidation by certain additives

Methodology Applied
Scientific EffectOxidation protection: Oxidation

Data Source

PatentUS10206965B2Carotenoid formulation
Publication Date: 2019.02.19 LYCORED NATURAL PRODS INDS

AI summary

The present invention discloses the use of a lycopene coated with a water non-soluble thin film comprising amphiphilic protein polymer for coloring with red color, foods, pharmaceuticals or cosmetics having fat and/or oil contents higher than 5%. The invention further discloses a process for the preparation of stable lycopene formulation comprising (a) treating an isolated protein to form a protein in a molecular form; (b) dispersing lycopene in an aqueous solution comprising an isolated protein in a molecular form; (c) grinding said dispersion to form lycopene particle size of 1 to 10 μm forming an homogenized mixture comprising fine particles; and optionally (d) drying the homogenized mixture.