Lyophilic Shell Matrix for Nanoparticle Dissolution Testing

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Solution Overview

Problem

Current methods for determining the dissolution rates of drug nanoparticles are challenging due to issues like nanoparticle migration, diffusional barriers, and ineffective separation techniques, which lead to impractical and inaccurate results.

Innovation Solution

A device and method using a shell matrix made of lyophilic materials, such as cotton, to cover the sample substance and insert it into a cage with holes, allowing for efficient dissolution in a medium, while maintaining the geometry and preventing dispersion of undissolved particles, facilitating the differentiation of dissolved and undissolved species based on diffusion velocities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional dissolution methods (USP I, II, IV) are used for nanoparticle analysis, then dissolution rates can be measured, but nanoparticle migration to interfaces and adsorption to equipment occurs leading to inaccurate results

Engineering Contradiction:
Improvedissolution rate measurement accuracyVSAvoidnanoparticle migration and adsorption
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a shell matrix as an intermediary substance that surrounds the nanoparticle sample. This shell matrix prevents direct contact between nanoparticles and the dissolution medium/equipment interfaces, thereby eliminating nanoparticle migration and adsorption issues while still allowing dissolution to proceed and be measured accurately.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shell matrix acts as a flexible protective shell that encapsulates the nanoparticle sample. This shell structure allows the dissolution medium to penetrate and dissolve the nanoparticles while preventing the nanoparticles from migrating to interfaces or adhering to equipment surfaces, thus resolving the measurement accuracy problem.

Inventive Principle:
Principle #30Flexible shells and thin films

2Measurement precision

If filtration or centrifugation is used to separate dissolved fraction from undissolved particles, then separation can be achieved, but the separation steps are tedious and may significantly affect the dissolution processes

Engineering Contradiction:
Improveseparation of dissolved and undissolved fractionsVSAvoidsample preparation and separation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts the separation function from the dissolution process by using the shell matrix to naturally retain undissolved particles while allowing dissolved substances to pass through. This eliminates the need for additional filtration or centrifugation steps, significantly reducing sample preparation time while maintaining accurate separation.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If filter pore size is increased to prevent clogging, then particle escape occurs leading to overestimating dissolution rate, but if pore size is decreased then filter clogging and breaking occur

Engineering Contradiction:
Improvedissolution rate measurement reliabilityVSAvoidfilter selection and maintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shell matrix serves as an intermediary retention mechanism that replaces the filter entirely. It prevents undissolved particles from escaping into the dissolution medium without requiring precise filter pore size selection, thereby eliminating both particle escape and filter clogging problems while maintaining measurement reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If large amounts of solute and solvent are used in dissolution studies, then adequate dissolution can be achieved, but the methods require tedious sample preparation and separation steps

Engineering Contradiction:
Improvedissolution study validityVSAvoidsample preparation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the shell matrix-sample system as a pre-assembled unit that requires minimal preparation. The shell matrix is designed to accommodate small amounts of nanoparticle sample, eliminating the need for large volumes of solute and solvent while also removing tedious separation steps through the natural retention properties of the shell structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively differentiates the dissolution rates of nanoparticles and bulk materials, providing accurate and efficient analysis by minimizing dispersion and membrane effects, and allowing for real-time monitoring of dissolution properties.

Implementation Method 1

a shell matrix comprising a first lyophilic material

Methodology Applied
Scientific EffectLyophilic material interaction: Hydrophile

Implementation Method 2

facilitating the differentiation of dissolved and undissolved species based on diffusion velocities

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11422121B2Device, method and kit for dissolution testing
Publication Date: 2022.08.23 NANOFORM FINLAND OYJ
  • US11422121B2 patent drawing
  • US11422121B2 patent drawing
  • US11422121B2 patent drawing

AI summary

Disclosed are devices and methods for dissolving sample substances such as drug molecules. Also disclosed is use of the method for device for testing dissolution rates of the sample substances. It utilizes lyophilic matrices that create conditions for discriminating the dissolved sample substance from undissolved sample substances. This is aimed at preventing dispersion of the undissolved sample substance to avoid any substantial membrane effects.