Lyophilized Lentiviral Vector Particles Stabilization

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Solution Overview

Problem

Current methods for lyophilizing lentiviral vector particles are unsuitable for pharmaceutical applications due to contamination issues and instability, as they incorporate incompatible components like serum albumin and polyethylene glycol, which compromise the purity and stability of the viral vectors.

Innovation Solution

A method involving purification, concentration, freezing, and lyophilization of lentiviral vector particles in the absence of serum albumin and polyethylene glycol, using lyoprotectants like sucrose and trehalose to maintain stability and purity, and storing them for extended periods without significant loss of infectious titer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional lyophilization methods are used to stabilize lentiviral vector particles, then stability during storage is improved, but purity and compatibility for pharmaceutical applications deteriorate due to contamination with serum albumin and polyethylene glycol

Engineering Contradiction:
Improvestability during storageVSAvoidpurity
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent applies extraction by removing contaminating substances (serum albumin and polyethylene glycol) from the lentiviral vector formulation before lyophilization. This is achieved through purification steps that eliminate these incompatible components while retaining the viral vectors, thereby achieving both stability and pharmaceutical-grade purity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the formulation parameters by using alternative stabilizing agents that are pharmaceutically compatible. Instead of serum albumin and polyethylene glycol, the invention employs purified lentiviral vectors with controlled composition parameters, enabling lyophilization that maintains both stability and purity

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If serum albumin and polyethylene glycol are used as stabilizing agents during lyophilization, then vector stability is improved, but compatibility for therapeutic administration deteriorates

Engineering Contradiction:
Improvevector stabilityVSAvoidincompatibility with therapeutic administration
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of stabilizing agents into a benefit by eliminating the need for incompatible substances. Through careful formulation and purification, the invention achieves vector stability during lyophilization without requiring serum albumin or polyethylene glycol, thereby converting a potentially harmful formulation approach into a safe, pharmaceutical-grade product

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If contaminants are present in the lentiviral vector formulation, then stability during lyophilization is improved, but suitability for pharmaceutical applications deteriorates

Engineering Contradiction:
Improvestability during lyophilizationVSAvoidsuitability for pharmaceutical applications
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies extraction by removing contaminants from the lentiviral vector formulation through purification steps. This eliminates substances that would compromise pharmaceutical suitability while maintaining the stability needed for successful lyophilization, achieving both goals simultaneously

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces highly stable lyophilized lentiviral vector particles with retained infectious titer, suitable for pharmaceutical use, by minimizing contaminants and using stabilizing agents to maintain vector integrity during storage.

Implementation Method 1

Lyophilisation (or Freeze-Drying) is a formulation approach used in the pharmaceutical industry for the stabilisation of products

Methodology Applied
Scientific EffectFreeze drying: Freeze Drying

Implementation Method 2

During drying, removal of stabilizing hydration shells can also influence stability

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 3

During drying, removal of stabilizing hydration shells can also influence stability

Methodology Applied
Scientific EffectHydration shell stabilization: Solvation

Data Source

PatentUS10538785B2Lyophilized lentiviral vector particles, compositions and methods
Publication Date: 2020.01.21 VAILLANT RENAUD
  • US10538785B2 patent drawing
  • US10538785B2 patent drawing
  • US10538785B2 patent drawing

AI summary

Methods of making lyophilized lentiviral vector particles are provided. Compositions comprising lyophilized lentiviral vector particles are also provided. Methods of administering a lentiviral vector particle to a subject and uses of lentiviral vector particle compositions are also provided.