Macaroni Spiral Grooves for Rapid Boiling and Texture Retention

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Solution Overview

Problem

Conventional macaroni boiling times are lengthy due to their firmly compressed structure, and quick-boiling variants compromise on texture and storage stability due to reduced thickness or water-absorbed states, leading to microbial growth.

Innovation Solution

The design of macaroni with spiral grooves extending between circumferential and hollow wall portions, optimizing groove width and angle to enhance water and heat penetration while maintaining structural integrity, allowing for rapid boiling and closure to achieve a hearty, textured product.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the outer diameter or thickness is reduced to achieve quick boiling, then the boiling time is shortened, but the texture becomes softer and loses the heartiness inherent in macaroni

Engineering Contradiction:
Improveboiling timeVSAvoidtexture quality
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent divides the macaroni structure into multiple segments by forming grooves that partition the hollow portion into multiple hollow spaces. This segmentation increases the surface area for heat and water penetration, reducing boiling time, while the segmented structure also maintains structural integrity and heartiness by preserving sufficient wall thickness in each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grooves create a porous-like structure on the inner surface of the macaroni wall, increasing the effective surface area for water and heat absorption. This allows faster cooking without requiring reduction of the overall wall thickness, thereby maintaining the heartiness and texture quality.

Inventive Principle:
Principle #31Porous materials

2Loss of time

If the thickness is reduced by forming round-bottomed grooves to shorten boiling time, then the boiling time is reduced, but the texture becomes unsatisfactory

Engineering Contradiction:
Improveboiling timeVSAvoidtexture quality
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

Instead of forming single deep round-bottomed grooves that reduce wall thickness, the patent segments the hollow portion into multiple hollow spaces using multiple grooves. This approach increases heat exchange surface area without significantly reducing the minimum wall thickness, thereby maintaining texture quality while reducing boiling time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from reducing thickness in one dimension to creating surface area increase through groove formation in another dimension. The grooves extend along the longitudinal direction and wrap around the hollow portion, providing additional heat exchange surface without compromising the radial wall thickness that determines texture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of time

If water is absorbed during storage to enable quick boiling, then the boiling time is shortened, but microbial growth occurs and storage period is limited

Engineering Contradiction:
Improveboiling timeVSAvoidstorage stability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent performs preliminary action by forming the groove structure during manufacturing that pre-prepares increased surface area for heat and water penetration. This structural preparation enables quick boiling without requiring pre-absorption of water during storage, thereby maintaining storage stability and preventing microbial growth while still achieving fast cooking.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the wall thickness is maintained to preserve heartiness, then the texture is maintained, but the boiling time becomes lengthy

Engineering Contradiction:
Improvetexture qualityVSAvoidboiling time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent segments the hollow portion into multiple hollow spaces, which increases the internal surface area available for heat and water penetration. This allows heat to penetrate more efficiently through the wall thickness without requiring reduction of the thickness itself, thereby maintaining heartiness while reducing boiling time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The groove structure creates a porous-like surface configuration that increases the effective heat exchange area. This allows more efficient heat transfer through the wall thickness without reducing the thickness, maintaining structural integrity and heartiness while accelerating the cooking process.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces boiling time while maintaining the heartiness and texture of ordinary macaroni, preventing microbial growth and ensuring long-term storage stability.

Implementation Method 1

The plurality of grooves 12 are formed in a circumferential portion of the macaroni 10 along a pasta body direction L... enhance water and heat penetration

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

Heat conduction... allowing for rapid boiling and closure to achieve a hearty, textured product

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentEP2912953B1macaroni
Publication Date: 2018.12.05 NISSHIN FOODS INC
  • EP2912953B1 patent drawingFigure 1~3
  • EP2912953B1 patent drawingFigure 4~6B
  • EP2912953B1 patent drawingFigure 7~9

AI summary

This macaroni has a hollow part formed along the noodle direction thereof, and a cross-section of the noodle has a substantially circular outer peripheral wall part and a substantially circular hollow wall part situated to the inside of the outer peripheral wall part. A plurality of grooves are formed along the noodle direction, and in a cross-section of the noodle, the plurality of grooves has a cross-sectional shape that extends in a spiral shape between the outer peripheral wall part and the hollow wall part, and each have an opening width of 0.3-2.5mm.