Industrial Machine Area Verification for Safe Operation Control

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Solution Overview

Problem

There is a need for an industrial machinery system that ensures safe operations by determining whether an agricultural machine can perform an operation within a specified and safe area, avoiding hazards such as flying into obstacles or unauthorized areas.

Innovation Solution

The system includes an industrial machine, an area information acquiring device, and a control apparatus. The control apparatus has a storage section for registered area information and a determining section that checks if the operation area is identifiable from the registered areas. If not, the operation is inhibited, and notifications can be made.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the drone is allowed to fly in any specified area, then the ease of operation is improved, but the safety and reliability deteriorate due to risks of flying into obstacles or unauthorized areas

Engineering Contradiction:
Improveease of operationVSAvoidsafety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control apparatus performs preliminary verification by comparing the specified fly area with registered safe areas before allowing the drone to operate. This advance check prevents the drone from flying into unauthorized or hazardous zones, resolving the contradiction by ensuring safety constraints are established prior to operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the fly area is strictly limited to registered areas, then the safety is improved, but the adaptability deteriorates as the drone cannot operate in new or unregistered areas

Engineering Contradiction:
ImprovesafetyVSAvoidadaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system incorporates feedback mechanisms where area information is continuously acquired and verified against registered areas. This feedback loop allows the system to maintain safety by only permitting operations in verified safe zones while providing a framework for updating registered areas based on new information, thus balancing safety with adaptability.

Inventive Principle:
Principle #23Feedback

3Reliability

If the system performs comprehensive area verification, then the safety is improved, but the complexity of the device increases due to additional verification components

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control apparatus serves as an intermediary between the drone operator and the flight operation. It mediates the verification process by comparing specified areas with registered areas, thereby enabling comprehensive safety checks without requiring complex modifications to the drone itself. The intermediary handles the computational complexity of area verification.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If the operation is inhibited when area correspondence is unidentifiable, then the safety is improved, but the productivity deteriorates due to operational restrictions

Engineering Contradiction:
ImprovesafetyVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies preliminary anti-action by preventing operations in areas where safety cannot be verified. By inhibiting operations in unidentifiable areas before they can cause harm, the system ensures safety while providing clear guidance for operators to either register new safe areas or choose alternative locations, thus minimizing productivity loss through structured prevention rather than arbitrary restrictions.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS12317769B2Industrial machinery system, industrial machine, control apparatus, control method for industrial machinery system, and control program for industrial machinery system
Publication Date: 2025.06.03 NILEWORKS INC
  • US12317769B2 patent drawing
  • US12317769B2 patent drawing
  • US12317769B2 patent drawing

AI summary

There is provided an industrial machinery system including an industrial machine, an area information acquiring device that acquires information on an operation area where the industrial machine is to be caused to perform an operation, and a control apparatus that determines whether to perform the operation by the industrial machine in the operation area, wherein the control apparatus includes a storage section that stores information on a registered area, the information being acquired in advance, and a determining section that determines whether to perform the operation by the industrial machine in accordance with whether an area corresponding to the operation area is identifiable from the registered area stored in the storage section.