Machine Control Using Operator Skill Trend and Fatigue Prediction

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Solution Overview

Problem

Existing agricultural machinery control systems fail to predict how an operator's skill level will change over time, particularly due to fatigue, leading to suboptimal performance when operating in challenging conditions.

Innovation Solution

A system that estimates a future trend in operator skill level and fatigue by analyzing skill-based parameters and generating control signals to adjust machine operations accordingly, such as path planning, propulsion, and material handling, based on this trend.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the machine operates continuously without adjustment, then productivity is maintained, but operator skill level degrades due to fatigue leading to suboptimal performance

Engineering Contradiction:
Improvemachine performanceVSAvoidoperator skill level
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts machine control parameters and operating conditions based on real-time operator skill level assessments. As operator fatigue causes skill degradation, the system adapts by modifying task difficulty, providing assistance, or adjusting operational parameters to maintain optimal performance throughout the work period.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system continuously monitors operator performance metrics, fatigue indicators, and skill level changes, then feeds this information back to adjust machine control signals. This closed-loop feedback mechanism ensures that machine operations are continuously optimized according to the operator's current capability state.

Inventive Principle:
Principle #23Feedback

2Productivity

If challenging tasks are assigned to maintain productivity, then output increases, but performance deteriorates when operator skill level is low due to fatigue

Engineering Contradiction:
Improvetask completion rateVSAvoidtask difficulty
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system dynamically modifies task difficulty and operational parameters based on the operator's current skill level. When fatigue is detected, the system automatically adjusts challenges to match reduced capability, ensuring tasks remain achievable while maintaining overall productivity goals.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters such as speed, precision requirements, or task complexity based on detected operator skill level. This allows the machine to operate at optimal efficiency while accommodating the operator's varying capabilities throughout the work period.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If machine control is adjusted frequently to accommodate skill level changes, then operator performance is optimized, but control system complexity increases

Engineering Contradiction:
Improveoperator performance consistencyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system automatically monitors operator skill level and adjusts control parameters without requiring manual intervention. The autonomous nature of this adaptation reduces the need for complex manual control mechanisms while maintaining optimized performance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs structured parameter adjustment protocols that modify control signals in predictable, systematic ways based on skill level thresholds. This approach maintains reliability through consistent adaptation patterns while avoiding unnecessary system complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12604791B2Machine control based upon estimated operator skill level trend
Publication Date: 2026.04.21 DEERE & CO
  • US12604791B2 patent drawing
  • US12604791B2 patent drawing
  • US12604791B2 patent drawing

AI summary

Parameter values are detected for parameters that are indicative of an operator skill level. An operator skill level trend is generated, indicative of how the skill level of the operator changes over a future interval. A machine control signal is generated based upon the operator skill level trend.