Machine Learning Feedstock Allocation for Renewable Gas Digesters

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Solution Overview

Problem

Conventional feedstock processing systems struggle with inefficient resource utilization, inconsistent pipelines, and high greenhouse gas emissions due to ad hoc analysis and lack of systematic optimization, failing to connect feedstock sources effectively to digester systems.

Innovation Solution

Implementing machine learning models to optimize feedstock processing by predicting efficient resource use, minimizing greenhouse gas emissions, and optimizing delivery schedules through real-time adjustments based on feedstock quality, location, and external factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional ad hoc analysis is used for feedstock processing, then system complexity is reduced, but productivity and resource utilization efficiency deteriorate

Engineering Contradiction:
Improveresource utilization efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical/s manual analysis methods with machine learning models that automatically process feedstock data, predict digester performance, and optimize resource allocation. The ML models substitute for ad hoc manual analysis, enabling systematic optimization of feedstock processing without proportionally increasing operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system employs self-service mechanisms where the machine learning models continuously learn from digester performance data and automatically adjust feedstock processing parameters. The models self-optimize resource utilization by analyzing historical performance and adapting to changing conditions without requiring constant external intervention.

Inventive Principle:
Principle #25Self-service

2Productivity

If systematic optimization is implemented, then productivity improves, but device complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the feedstock processing system into distinct functional components: feedstock sourcing, transportation logistics, digester operation, and performance monitoring. Each segment is optimized independently by the machine learning models, allowing systematic improvement of production efficiency while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The machine learning models serve multiple functions simultaneously: predicting digester performance, optimizing feedstock distribution, minimizing greenhouse gas emissions, and allocating resources efficiently. This multi-functionality allows the system to achieve high productivity across multiple objectives without proportionally increasing complexity, as a single ML framework handles diverse optimization tasks.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If machine learning models are implemented, then measurement precision of digester performance improves, but device complexity increases

Engineering Contradiction:
Improveperformance prediction accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where machine learning models continuously receive feedback from digester performance measurements and adjust their predictions accordingly. Historical performance data is fed back into the models to refine accuracy over time. This feedback loop enables high measurement precision by constantly improving prediction accuracy based on actual digester output while managing complexity through iterative learning rather than requiring overly complex initial system design.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances production efficiency and reduces greenhouse gas emissions by optimizing feedstock distribution and utilization, achieving dynamic adjustments to ensure consistent renewable energy output.

Implementation Method 1

machine learning models can be trained to predict the most efficient use of resources across groups of digesters, various feedstock streams, respective locations, and the resources required to bring the feedstock to the digesters

Methodology Applied
Scientific EffectMachine learning prediction:

Implementation Method 2

The conversion of biomass and other feedstocks into renewable fuels is an evolving industry

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Data Source

PatentUS20250322122A1Systems and methods for optimizing the conversion of feedstock into renewable energy
Publication Date: 2025.10.16 VANGUARD RENEWABLES HOLDINGS LLC
  • US20250322122A1 patent drawing
  • US20250322122A1 patent drawing
  • US20250322122A1 patent drawing

AI summary

Provided are systems and methods configured to optimize processing of feedstock sources into renewable energy. Optimization over conventional approaches can begin with systematic functionality at the first steps of delivering feedstock to various digester locations. Optimizing transport of materials to the various locations can significantly impact production efficiency and resultant greenhouse gas emissions stemming from such processing. Various embodiments resolve the technical issues of building the most efficient system to account for greenhouse gas emissions as well optimization of renewable energy production from source material having varying quality, consistency, and location. Trained ML models can be used to predict efficient use of resources across groups of digesters, various feedstock streams, respective locations, and the resources required to bring the feedstock to the digesters. According to some examples, the models can predict the most efficient distribution, limiting resource usage and limiting greenhouse gas emissions as part optimizing renewable gas output.