Machine learning of heat pump system water usage patterns for optimized heat pump performance

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Solution Overview

Problem

Existing air-to-water heat pump systems struggle to efficiently manage hot water storage and demand, leading to inefficiencies and increased energy costs due to unpredictable demand patterns and varying ambient temperatures.

Innovation Solution

A machine learning program is utilized to predict hot water demand patterns and adjust the heat pump's operation by monitoring water temperatures with multiple sensors, implementing a load-up cycle to optimize the volume and temperature of stored hot water, minimizing energy costs and ensuring sufficient supply during peak demand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heat pump operates continuously to maintain hot water supply, then the hot water availability is improved, but energy consumption increases

Engineering Contradiction:
Improvehot water availabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The machine learning model predicts future hot water demand patterns and schedules heat pump operation in advance to meet predicted demand peaks. The system performs preliminary heating actions before demand occurs, optimizing energy usage by operating during periods of lower cost or better efficiency rather than running continuously.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts heat pump operation based on real-time conditions including ambient temperature, predicted demand patterns, and current hot water levels. The control strategy transitions from static continuous operation to dynamic demand-responsive operation, improving both reliability and energy efficiency.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the heat pump operates at high capacity to meet peak demand, then hot water supply reliability is improved, but energy costs increase

Engineering Contradiction:
Improvehot water supply reliabilityVSAvoidenergy cost
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The system uses machine learning to predict demand peaks and schedules high-capacity heat pump operation before these peaks occur. By performing preliminary heating actions during periods of lower cost or better efficiency, the system avoids the need for expensive peak-capacity operation during actual demand periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The machine learning model continuously learns from historical data and system performance to autonomously optimize operation schedules. The system serves itself by automatically adjusting operation strategies based on learned patterns, eliminating the need for manual intervention and achieving cost-effective operation.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If multiple temperature sensors are deployed to accurately monitor hot water volume, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvehot water volume measurement precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The hot water storage system is divided into multiple stratified layers, with temperature sensors positioned at different heights to measure temperature at each layer. This segmentation allows the system to accurately determine the volume of hot water at different temperature levels by identifying which layers exceed the required temperature threshold, providing precise measurement without requiring a single complex sensor.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively predicts and manages hot water demand, reducing energy costs and improving efficiency by adjusting the heat pump's output based on ambient conditions and demand patterns, ensuring sufficient hot water supply while minimizing energy waste.

Implementation Method 1

air-to-water heat pump systems have been developed. Known heat pump systems may be utilized to heat water for use in buildings

Methodology Applied
Scientific EffectHeat pump: Heat Exchanger

Data Source

PatentUS20250347444A1Machine learning of heat pump system water usage patterns for optimized heat pump performance
Publication Date: 2025.11.13 BRADFORD WHITE CORP
  • US20250347444A1 patent drawing
  • US20250347444A1 patent drawing

AI summary

An air to water heat pump system is configured to minimize operating cost of the system utilizing one or more of hot water demand patterns, present or predicted ambient conditions, and/or electrical power cost. The system may be configured to reduce production and/or storage of hot water during periods of low demand, and increase production and storage of hot or hotter water immediately prior to a period of predicted high demand for hot water. The system may be configured to take into account ambient weather conditions to increase production and storage of hot water during favorable ambient conditions, and/or to increase production and storage of hot water prior to predicted cold ambient conditions.