Construction Machine Model Reproduction Synchronization

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Solution Overview

Problem

There is a need in the field of construction machine operations to analyze and compare the movements of different construction machines, particularly to identify differences in their operations, especially when one machine fails or operates abnormally, without the need for a dedicated camera on site.

Innovation Solution

A reproduction apparatus that acquires log information from construction machines, applies angle information to a construction machine model to reproduce operations, and synchronizes the reproduction based on first and second log information to ascertain movement differences between machines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If log information is acquired and reproduction is performed without synchronization, then individual machine operations can be reproduced, but movement differences between machines cannot be ascertained

Engineering Contradiction:
Improvemovement difference detection accuracyVSAvoidsynchronization system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates virtual copies (reproduction models) of construction machines based on log information from multiple machines. By synchronizing these virtual models in time, the system can compare and detect movement differences between machines without requiring physical measurement devices on each machine, thus improving measurement precision while avoiding additional hardware complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a synchronization unit as an intermediary component that aligns the reproduction timing of multiple construction machines. This mediator synchronizes the virtual models based on time information from log data, enabling accurate movement difference detection without direct interaction between the actual machines, thereby resolving the contradiction between measurement accuracy and system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If detailed movement analysis is performed without synchronization, then operational data can be recorded, but comparative analysis between machines is impossible

Engineering Contradiction:
Improvemovement comparison informationVSAvoidsynchronization processing time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent performs preliminary synchronization of reproduction models before conducting movement difference analysis. By pre-aligning the virtual models in time based on log information, the system preserves all movement comparison information without needing to process and synchronize data during the analysis phase, thus preventing information loss while minimizing time loss through upfront preparation

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11893694B2Reproduction apparatus, analysis assistance system, and reproduction method for synchronizing reproduction of a construction machine model
Publication Date: 2024.02.06 KOMATSU LTD
  • US11893694B2 patent drawing
  • US11893694B2 patent drawing
  • US11893694B2 patent drawing

AI summary

A control apparatus for work machines includes a position designation reception unit configured to identify designation of a position with respect to a state image displayed on a display panel and a screen control unit configured to perform screen control according to an image displayed at the position that has been identified, among partial images constituting parts of the state image.