Machine room for accommodating immersion cooling electronic system and control method thereof

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Solution Overview

Problem

The issue of gaseous heat transfer medium escaping into the surrounding environment when the tank is opened during maintenance or device movement in immersion cooling systems, posing a risk to nearby personnel.

Innovation Solution

A machine room design with an exhaust device and control system that adjusts exhaust volume based on tank cover status and gas concentration to manage gas discharge effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the tank cover is opened to move electronic devices in and out or perform maintenance, then the ease of operation is improved, but gaseous heat transfer medium escapes into the surrounding environment creating harmful effects

Engineering Contradiction:
Improveease of device maintenanceVSAvoidgas escape
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

A chamber is introduced as an intermediary space between the tank and the surrounding environment. When the tank cover is opened, the exhaust device activated within the chamber captures and exhausts the gaseous heat transfer medium before it can escape into the surrounding environment, thus mediating the harmful effect while maintaining operational accessibility

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful gaseous heat transfer medium is extracted from the environment by capturing it within the chamber using the exhaust device. This separates the harmful substance removal function from the tank operation, allowing the cover to be opened for maintenance while the gas is continuously extracted and discharged through the exhaust device

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the exhaust volume is increased to prevent gas exposure, then the safety is improved, but the energy consumption increases

Engineering Contradiction:
Improveoperator safetyVSAvoidexhaust energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The exhaust volume is made dynamic rather than fixed. The control system adjusts the exhaust volume based on real-time detection of gas concentration and tank cover status. When the cover is closed, exhaust volume is reduced or stopped; when opened or gas concentration increases, exhaust volume increases accordingly, optimizing the balance between safety and energy consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback control mechanism is implemented where gas concentration detectors monitor the environment and tank cover detectors monitor the cover status. This information feeds back to the control system, which dynamically adjusts the exhaust device operation to maintain safety while minimizing energy consumption by avoiding unnecessary high-volume exhaust when not needed

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents operators from being exposed to excessive gas by dynamically controlling exhaust volume, maintaining safe operating conditions within the chamber.

Implementation Method 1

heat generated by the operation of the electronic devices is removed through the phase change of the coolant from liquid to gas

Methodology Applied
Scientific EffectGas phase heat transfer: Evaporation

Implementation Method 2

heat generated by the operation of the electronic devices is removed through the phase change of the coolant from liquid to gas

Methodology Applied
Scientific EffectPhase change heat transfer: Phase Change

Data Source

PatentUS20250321015A1Machine room for accommodating immersion cooling electronic system and control method thereof
Publication Date: 2025.10.16 WIWYNN CORP
  • US20250321015A1 patent drawing
  • US20250321015A1 patent drawing
  • US20250321015A1 patent drawing

AI summary

a machine room for accommodating an immersion cooling electronic system includes a chamber, an exhaust device, a reservoir tank group and a control system. The exhaust device is disposed in the chamber and configured to exhaust gas out of the chamber. The reservoir tank group is located in the chamber and includes at least one liquid cooling tank and its cover. The at least one liquid cooling tank is configured to accommodate a coolant and at least one electronic device for at least partially immersing the at least one electronic device in the coolant, and the cover is movably disposed on the at least one liquid cooling tank to cover the corresponding at least one liquid cooling tank. The control system is electrically connected to the exhaust device and configured to adjust an exhaust volume of the exhaust device.