Machine Tool Pairing With Emergency Cutout Test Integration

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Solution Overview

Problem

Establishing reliable wireless communication and testing emergency cutout functionality between a core drilling machine and auxiliary devices is laborious and costly.

Innovation Solution

A method involving a single actuating device on the auxiliary device for establishing a reliable connection and activating emergency cutout functionality, using wireless transmission devices like RFID, Bluetooth, or NFC, with a pairing and authentication process integrated into a single intuitive process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate procedures are used for establishing connection and testing emergency cutout functionality, then reliable communication and safety can be achieved, but the operational complexity and time required increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidoperational complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the connection establishment procedure and the emergency cutout functionality test into a single integrated procedure. When the actuating device is actuated during connection establishment, both the pairing process and the emergency cutout test are performed simultaneously, eliminating the need for separate procedures and reducing operational complexity while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple devices are used for connection establishment and emergency cutout testing, then functionality can be ensured, but the cost and device complexity increase

Engineering Contradiction:
ImprovefunctionalityVSAvoidnumber of devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The actuating device on the auxiliary device is designed to serve multiple functions: it acts as both the connection response device for establishing wireless communication and the emergency cutout switch for safety functionality. This multi-functional design eliminates the need for separate devices, reducing overall system complexity and cost while ensuring both communication and safety requirements are met

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12365114B2Method and system for establishing a connection between a machine tool and an auxiliary device and testing an emergency cutout functionality of the auxiliary device
Publication Date: 2025.07.22 HILTI AG
  • US12365114B2 patent drawing
  • US12365114B2 patent drawing

AI summary

A method for operating a system that includes a main machine tool, an auxiliary device, and a transmission device with a first sending and receiving device assigned to the main machine tool and a second sending and receiving device assigned to the auxiliary device includes sending a first signal that represents a connection inquiry from the first sending and receiving device to the second sending and receiving device after an actuation of an input device of the main machine tool by a user. A second signal that represents a connection response from the second sending and receiving device is sent to the first sending and receiving device after an actuation of an actuating device of the auxiliary device by the user. The method further includes activating and/or testing an emergency cutout functionality of the actuating device by the actuation of the actuating device of the auxiliary device by the user.