Information Processing Apparatus for Machine Tool Matching
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing product ordering and manufacturing systems are limited in their ability to process a wide range of products efficiently, with limited freedom in manufacturing options due to reliance on mold-based processing systems.
Innovation Solution
An information processing apparatus that receives signals from machine tools to determine their operation statuses, identifies usable machines, and matches them with product specifications to find necessary tools for processing, presenting available machine tools as search results.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a mold-based processing system is used to improve supply efficiency, then manufacturing speed is improved, but product variety and manufacturing freedom are limited
Solution Approach 1:
The patent creates a universal information processing system that can handle multiple product types and machine tool operations through standardized data structures. The system uses common data formats (JSON, XML) and standardized APIs to interface with diverse machine tools, enabling one system to serve multiple functions across different product lines and manufacturing processes.
Solution Approach 2:
The system enables flexible parameter adjustment for machine tool operations through programmable control. By changing processing parameters (speed, temperature, pressure, tool paths) via software rather than physical reconfiguration, the system can adapt to different products while maintaining high-speed automated processing, thus preserving productivity while increasing versatility.
2Manufacturing precision
If specialized machine tools are used to improve processing precision, then manufacturing quality is improved, but system complexity increases
Solution Approach 1:
The patent introduces an information processing apparatus as an intermediary between control systems and machine tools. This intermediary layer manages complexity by providing standardized interfaces, data validation, and coordination logic, allowing specialized machine tools to be controlled through a unified system rather than requiring direct complex integration of each device.
Solution Approach 2:
The system divides the manufacturing control into independent modular components: data reception module, processing determination module, and machine tool control module. Each module handles specific functions independently, reducing overall system complexity while enabling precise control of specialized equipment through focused, dedicated control logic.
3Adaptability or versatility
If manual machine tool selection is used to improve manufacturing flexibility, then product customization is improved, but processing time increases
Solution Approach 1:
The system performs preliminary determination of appropriate machine tools automatically based on received product data and current manufacturing status. By pre-establishing selection criteria and maintaining real-time awareness of machine tool availability and capabilities, the system eliminates manual selection steps while preserving flexibility to choose the most suitable equipment for each specific product requirement.
Solution Approach 2:
The information processing system continuously receives feedback about machine tool operation statuses, product requirements, and manufacturing progress. This real-time feedback enables dynamic, automated adjustment of machine tool selection and processing parameters, maintaining manufacturing flexibility while reducing ordering and setup time through responsive, data-driven decision making.
Data Source
AI summary
There is provided an information processing apparatus for efficiently processing various products. The information processing apparatus includes a determiner that receives signals from sensors respectively provided in a plurality of machine tools, determines operation statuses of the plurality of machine tools, and derives a plurality of usable machine tools, a receiver that receives product specifying data for specifying a product to be manufactured, a decider that decides, based on the product specifying data, a necessary machine tool required to process the product, and a presenter that searches for the necessary machine tool from the plurality of usable machine tools, and presents information concerning a use machine tool as a search result.