Machine Tool Optical Alignment for Precise Workpiece Positioning

The patent replaces the mechanical contact-based detection method with an optical detection system. A camera captures images of the workpiece, and image processing algorithms determine the workpiece position and orientation without physical contact. This substitution eliminates abrasion while significantly improving measurement precision through non-contact optical measurement.

The patent creates an optical copy (image) of the workpiece using a camera. Instead of physically contacting the workpiece to detect its position, the system captures an image and processes it to determine precise position and orientation information. This copying approach enables accurate measurement without physical interaction that would cause wear.

The patent implements a self-service system where the camera detects both workpiece identification codes and tool identification codes. The control unit automatically matches the detected workpiece with the appropriate program and selects the correct tool based on the detected tool code, eliminating the need for manual tool changing. The system serves itself by automatically coordinating workpiece identification, program selection, and tool selection.

The camera system performs multiple functions: it identifies the workpiece type, determines workpiece position and orientation, and identifies the tool being used. This multi-functional detection system replaces multiple separate systems, enabling complete automation of workpiece-program assignment and tool selection through a single integrated optical detection approach.