Unified Machine and UAV Control for Flexible Automation

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Solution Overview

Problem

Current automation systems lack an efficient method to integrate unmanned aircraft for supporting machine operations, leading to inefficiencies in task execution and machine management.

Innovation Solution

A control device that simultaneously controls both machines and unmanned aircraft, allowing for coordinated operation and task execution, including flight control, energy management, and sensor data processing, thereby integrating the aircraft as a functional part of the automation system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If separate control devices are used for machines and unmanned aircraft, then each device can be optimized for its specific function, but the overall system complexity increases and operational efficiency decreases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the control of machines and unmanned aircraft into a single control device. The control device includes a control unit that can simultaneously control at least one machine and at least one unmanned aircraft, merging previously separate control functions into one integrated system, thereby reducing overall system complexity while maintaining operational efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control device is designed with multi-functionality to perform both machine control and aircraft control tasks. The control unit can execute different control algorithms for different types of devices, making a single device capable of performing multiple control functions that were previously required separate dedicated controllers

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If unmanned aircraft are integrated into automation systems, then operational flexibility and task capabilities are enhanced, but coordination and control complexity increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidcontrol coordination complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control unit dynamically adjusts its control algorithms based on the current operational context. It can switch between different control modes and strategies depending on whether it is controlling a machine, an aircraft, or coordinating multiple devices, allowing the system to adapt to varying operational requirements without requiring separate rigid control systems

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device acts as an intermediary that coordinates between different components of the automation system. It manages the interactions between machines and unmanned aircraft, mediating their operations to ensure smooth coordination and reduce control complexity through centralized management

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3601041B1Automation system and method for operating an automation system
Publication Date: 2023.12.27 BECKHOFF AUTOMATION GMBH
  • EP3601041B1 patent drawingFigure 1
  • EP3601041B1 patent drawingFigure 2
  • EP3601041B1 patent drawingFigure 3

AI summary

The invention relates to an automation system (10), comprising: a control device (20) for controlling at least one machine, at least one unmanned aircraft (40, 40a, 40b, 40c, 40d), the control device (20) being designed to control the unmanned aircraft (40, 40a, 40b, 40c, 40d) in order to support operation of the machine. The invention further relates to a corresponding method for operating an automation system (10). The invention further relates to a computer program.