Machine Vision Tool Selection via Image-Guided Job Flow

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Solution Overview

Problem

Users face challenges in selecting appropriate machine vision tools within software suites, leading to inefficiencies and inaccurate results due to extensive navigation and subjective tool selection, which can result in defective products being missed or incorrectly flagged.

Innovation Solution

An interactive graphical user interface (GUI) analyzes a portion of an image to determine a corresponding tool for processing, automatically recommending the appropriate tool for a machine vision job, reducing the need for manual navigation and subjective selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If users manually navigate through the machine vision software to select tools, then they can choose from a comprehensive suite of tools, but it requires extensive time and multiple navigation interactions

Engineering Contradiction:
Improvetool selection capabilityVSAvoidtime for tool selection
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system performs self-service by automatically analyzing the image and recommending appropriate tools without requiring manual user navigation. The application autonomously identifies image features and matches them with suitable machine vision tools, eliminating the time-consuming manual selection process while maintaining access to the comprehensive tool suite.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary action by pre-analyzing the image content and preparing tool recommendations before the user needs to make a selection. The automatic image analysis and tool matching occur in advance, so when the user reviews the recommendations, the appropriate tools are already identified and ready for selection, significantly reducing the time required.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If users manually select tools from a large list, then they have control over tool choice, but they may inadvertently select the wrong tool or make subjective errors

Engineering Contradiction:
Improvetool selection processVSAvoidtool selection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements feedback by automatically analyzing the image content and providing data-driven tool recommendations based on actual image features rather than subjective user judgment. The feedback loop involves the system examining the image, identifying relevant characteristics, and recommending tools that are objectively suited to those characteristics, thereby improving selection accuracy and reducing errors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system acts as an intermediary between the image and the tool selection process. Rather than directly connecting user intent with tool selection, the automatic image analysis serves as an intermediary that objectively evaluates the image content and mediates the selection of appropriate tools, reducing the risk of human error and subjective mistakes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the machine vision job uses inappropriate tools, then the system can still execute the job, but defective products may pass inspection or good products may be incorrectly flagged

Engineering Contradiction:
Improvejob execution capabilityVSAvoidinspection accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system performs preliminary action by automatically analyzing images and recommending appropriate tools before the inspection job is executed. This pre-analysis ensures that the correct tools are selected in advance, preventing the execution of jobs with inappropriate tools that would lead to inspection errors or reduced manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12511019B2Systems and methods for facilitating selection of tools for machine vision jobs
Publication Date: 2025.12.30 ZEBRA TECHNOLOGIES CORP
  • US12511019B2 patent drawing
  • US12511019B2 patent drawing
  • US12511019B2 patent drawing

AI summary

Methods and systems for facilitating selection of tools for one or more machine vision jobs are disclosed herein. An example method may be performed by one or more processors and includes displaying, via a display screen, an interactive graphical user interface (GUI) of an application, the application configured to generate job scripts for imaging devices to execute and the application operating in a job construction mode. The method also includes displaying an image within the GUI and detecting a selection of a portion of the image. The method further includes analyzing the portion of the image to determine a corresponding tool for processing the portion of the image and adding the corresponding tool to a job flow of the machine vision job.