Macroporous Oxygen-Deficient Cerium Dioxide Catalyst

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Solution Overview

Problem

Cerium dioxide catalysts used in photothermocatalytic degradation of refractory VOCs face issues with intermediate product accumulation and carbon deposition, leading to reduced catalytic activity and stability, despite efforts to enhance morphology and doping, which often result in noble metal agglomeration and increased costs.

Innovation Solution

A three-dimensionally ordered macroporous oxygen-deficient cerium dioxide catalyst is prepared through a method involving cerium nitrate hexahydrate and citric acid monohydrate with PMMA microspheres, followed by controlled calcination and water vapor treatment, creating a structured catalyst with regulated oxygen vacancies and acid sites for improved adsorption and carbon deposition resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high mineralization temperature is used to treat refractory VOCs, then degradation efficiency is improved, but intermediate products and carbon deposits accumulate on catalyst surface, leading to reduced catalytic activity and stability

Engineering Contradiction:
Improvedegradation efficiencyVSAvoidcatalytic stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a three-dimensionally ordered macroporous structure with uniform pore sizes (50-500 nm) in cerium dioxide catalyst. This porous structure increases the contact area between catalyst and reactants, facilitates mass transfer, and prevents carbon deposit accumulation through controlled pore architecture, thereby maintaining high degradation efficiency while improving catalytic stability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent introduces oxygen vacancies by controlling oxygen deficiency in the cerium dioxide lattice. This parameter change enhances the catalyst's ability to activate oxygen and generate reactive oxygen species, improving both degradation efficiency and resistance to carbon deposition, thus resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

2Power

If element doping is performed to improve oxidation-reduction performance, then oxygen activation ability is enhanced, but structure stability of cerium dioxide is reduced

Engineering Contradiction:
Improveoxygen activation abilityVSAvoidstructure stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

Instead of element doping, the patent changes the oxygen content parameter in the cerium dioxide lattice to create oxygen vacancies. This approach enhances oxygen activation ability through vacancy-mediated mechanisms while preserving the inherent structural stability of the cerium dioxide framework, avoiding the destabilizing effect of foreign element incorporation.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If noble metals are loaded to improve oxygen activation, then catalytic activity is enhanced, but noble metal particles coarsen and agglomerate during reaction, resulting in poor stability and high cost

Engineering Contradiction:
Improvecatalytic activityVSAvoidstability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces expensive noble metals with a non-noble metal alternative - oxygen-deficient cerium dioxide with macroporous structure. This approach achieves comparable or superior catalytic activity through oxygen vacancy mechanisms while eliminating the agglomeration problem and reducing cost, thus improving both productivity and reliability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the catalyst composition parameter from noble metal-containing to noble metal-free oxygen-deficient cerium dioxide. This parameter change achieves oxygen activation through oxygen vacancies rather than noble metal sites, preventing particle coarsening and improving stability while maintaining high catalytic activity.

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If morphology control is performed to increase contact area, then reactant adsorption is improved, but oxidation-reduction performance cannot be improved essentially

Engineering Contradiction:
Improvecontact areaVSAvoidoxidation-reduction performance
Core Design Contradiction:
Area of stationary objectVSPower

Solution Approach 1:

The patent merges morphology control (three-dimensionally ordered macroporous structure) with oxygen vacancy engineering in a single catalyst system. This combination achieves both increased contact area for improved adsorption and enhanced oxidation-reduction performance through oxygen vacancies, resolving the contradiction between these two functions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances the catalytic activity and stability of the cerium dioxide catalyst, maintaining high photothermocatalytic performance and reducing carbon deposition, while using inexpensive materials and a simple process, thus overcoming the limitations of traditional cerium dioxide catalysts.

Implementation Method 1

the ordered porous structure not only is conducive to heat transfer and exchange among reacting substances, but also can store incident light with a certain wavelength, reduce rapid scattering of photons, and promote a photothermocatalytic reaction

Methodology Applied
Scientific EffectLight storage and scattering reduction: Absorption (EM radiation)

Implementation Method 2

regulating and controlling a morphology, an oxygen vacancy, and an acid site of the catalyst, which is beneficial for adsorption of a reactant

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12023650B2Three-dimensionally ordered macroporous oxygen-deficient cerium dioxide catalyst, and preparation method and application thereof
Publication Date: 2024.07.02 GUANGDONG UNIV OF TECH
  • US12023650B2 patent drawing

AI summary

The present application is related to a three-dimensionally ordered macroporous oxygen-deficient cerium dioxide catalyst, and a preparation method and an application thereof. The catalyst is prepared by using a polymethyl methacrylate (PMMA) colloidal crystal template method, calcining in a reducing/oxidizing atmosphere, and treating with water vapor, and the prepared catalyst shows an excellent activity and stability in photothermocatalytic purification of typical amospheric pollutants such as styrene, n-hexane, and cyclohexane. The method has the characteristics of cheap and easily available raw materials, simple preparation process, controllable oxygen vacancy, surface acid amount, and acid strength of the obtained material, and excellent photothermocatalytic performance.