Firearm Magazine Hall Switch Layout for Accurate Round Counting

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Solution Overview

Problem

Current round counting systems for firearms are inaccurate due to reliance on analog magnetic field sensors prone to low signal-to-noise ratios and require calibration, with sensors located outside the magazine, leading to diminished magnetic field strength and inconsistent readings.

Innovation Solution

The implementation of Hall effect switches along the full length of the follower path within the magazine, combined with a Near Field Communication (NFC) antenna and processor for signal processing, enables consistent signal strength and eliminates the need for calibration, while energy harvesting from a firearm battery powers the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If analog magnetic field sensors are used outside the magazine, then the system can detect follower position, but the magnetic field strength is diminished and signal-to-noise ratio is low

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidmagnetic field strength
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

Instead of placing sensors outside the magazine to detect the magnet on the follower, the patent inverts the approach by placing multiple magnetic switches inside the magazine along the follower's path. The follower with its magnet passes by these switches, and the switches detect the magnet's position as it moves through the magazine, thereby maintaining strong magnetic field strength and high signal-to-noise ratio.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent divides the detection function into multiple segments by placing several magnetic switches at different positions along the follower's path inside the magazine. Each switch detects a specific position of the follower, and by combining the signals from multiple switches, the system achieves accurate round counting with high signal strength at each detection point.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If sensors are placed outside the magazine, then installation is simpler, but calibration is required to achieve accurate readings

Engineering Contradiction:
Improvesensor installationVSAvoidcalibration requirement
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The system with magnetic switches inside the magazine is self-calibrating. As the follower with its magnet passes by the predetermined positions of the magnetic switches, the system automatically learns and records the correlation between switch activation patterns and follower positions. This eliminates the need for external calibration procedures while maintaining accurate round counting.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If multiple magnetic switches are placed inside the magazine, then signal strength and accuracy improve, but device complexity increases

Engineering Contradiction:
Improveround counting accuracyVSAvoidnumber of magnetic switches
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The magnetic switches serve multiple functions: they detect follower position, determine round count, and provide calibration data. By making the detection system multi-functional, the patent reduces the need for additional separate components, thereby improving measurement precision without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a reliable, accurate, and low-power round counting system with reduced signal noise and no calibration requirements, overcoming decades-old challenges in firearm round counting technology.

Implementation Method 1

The implementation of Hall effect switches along the full length of the follower path within the magazine

Methodology Applied
Scientific EffectHall effect: Hall Effect

Implementation Method 2

a first NFC antenna in the magazine configured to wirelessly receive power from the firearm and transmit data to a second NFC antenna on the firearm

Methodology Applied
Scientific EffectNear Field Communication (NFC): Electromagnetic Induction

Data Source

PatentUS20240247894A1Determination of round count by hall switch encoding
Publication Date: 2024.07.25 MAGPUL INDUSTRIES
  • US20240247894A1 patent drawing
  • US20240247894A1 patent drawing
  • US20240247894A1 patent drawing

AI summary

This disclosure describes systems, methods, and apparatus for detecting and displaying a number of rounds in a firearm magazine comprising a maximum number of N rounds. The magazine may comprise a follower, magnets on the follower, and <N magnetic switches arranged along a path of the magnets when the follower moves along a length of the magazine, the switches configured to activate based on a magnetic field exceeding a threshold, and a first antenna arranged on an inside of the magazine and parallel to a firing direction of the firearm, and configured to wirelessly transmit a round count indication to a second antenna on the firearm, the round count indication based on the round count data, the second antenna affixed to an inside of a magazine well of the firearm and mostly overlapping with the first antenna.