Motorized Magazine Loader with Gravity-Fed Chute and Jam Mediation

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Solution Overview

Problem

Existing electronic magazine loaders have exposed operating equipment and inefficient containment within a compact housing, lacking in ergonomic design and operational ergonomics, making them cumbersome and time-consuming for loading cartridges.

Innovation Solution

A motorized magazine loader with a powered sorting and lifting wheel, vertical gravity-fed chute, and pusher mechanism housed within a compact and ergonomic design, featuring a rotating wheel with lifting shelves, a gravity-fed passageway, and a reciprocating pusher mechanism for efficient cartridge alignment and loading, along with jam mediation systems to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electronic magazine loaders use exposed operating equipment, then operational access is simplified, but device safety and containment are compromised

Engineering Contradiction:
Improveoperational accessVSAvoiddevice safety
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements nested containment structures where the magazine is inserted into a housing that contains the operating mechanisms. The lifting wheel, pusher mechanism, and other components are nested within the housing, creating layers of containment that protect users while maintaining operational functionality through designated access points.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent introduces intermediary structures such as the housing and controlled access mechanisms that mediate between the user and the operating equipment. These intermediaries provide safety containment while allowing necessary operational access through designed interfaces like magazine insertion slots and controlled openings.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If magazine loaders use manual loading methods, then device complexity is reduced, but loading time and effort increase significantly

Engineering Contradiction:
Improveloading mechanism complexityVSAvoidcartridge loading time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent implements preliminary action through the lifting wheel mechanism that pre-positions and orients cartridges before they are loaded into the magazine. The wheel rotates to lift cartridges from a reservoir and present them in the correct orientation to the pusher mechanism, eliminating the need for manual cartridge handling and orientation during the loading process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs self-service mechanisms where the lifting wheel and pusher mechanism automatically perform the loading function without human intervention. Once cartridges are placed in the reservoir, the system self-loads them into the magazine through automated rotation, lifting, and pushing actions, significantly reducing both time and effort required.

Inventive Principle:
Principle #25Self-service

3Productivity

If the loader uses automated pusher mechanisms, then loading efficiency is improved, but device complexity and potential for mechanical failure increase

Engineering Contradiction:
Improveloading speedVSAvoidmechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the loading function into distinct modular components: the lifting wheel mechanism, the pusher mechanism, the magazine holder, and the cartridge reservoir. Each component performs a specific function and can be independently maintained or replaced, reducing overall system complexity while maintaining high loading efficiency through coordinated operation of these segmented parts.

Inventive Principle:
Principle #1Segmentation

4Object-affected harmful factors

If the housing contains all operating mechanisms, then safety and compactness are improved, but access for maintenance and operation becomes more difficult

Engineering Contradiction:
Improvesafety containmentVSAvoidmaintenance access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent implements dynamic access features where the housing can be opened or accessed during operation or maintenance. The containment structure is designed to be dynamically accessible rather than permanently sealed, allowing users to insert magazines, monitor operation, and perform maintenance while maintaining safety containment during normal operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, lightweight, and intuitive loader that significantly reduces the time and effort required for loading cartridges, enhances operational safety by containing mechanisms, and prevents damage from jams through automated mediation, while allowing easy transport and use.

Implementation Method 1

Each magazine typically has an elongate housing defining a chamber with a spring loaded follower slidably disposed therein. The force of the spring loaded follower urges each cartridge in the magazine toward the upper-most position

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

a vertical gravity fed cartridge chute positioned laterally next to the sorting and lifting wheel

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11639833B2Electronic magazine loader
Publication Date: 2023.05.02 REVELYST OPERATIONS LLC
  • US11639833B2 patent drawing
  • US11639833B2 patent drawing
  • US11639833B2 patent drawing

AI summary

A motorized magazine loader for loading cartridges into a magazine includes a powered sorting and lifting wheel rotatable about a horizontal axis of rotation, a vertical gravity fed cartridge chute positioned laterally next to the sorting and lifting wheel, an accumulator portion at a lower end of the chute, and a loading portion comprising a receiver for magazines to be loaded and a pusher mechanism for inserting cartridges into the magazines, all supported and substantially contained by a housing. Control circuitry includes jam mediation system.